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394 Cards in this Set

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  • Back

What procedure should be followed when valve blow-by is indicated by a hissing sound on a reciprocating engine?

Perform a cylinder compression test to identify the faulty chamber.

What is the running valve clearance on engines equipped with hydraulic valve lifters?

Zero

What type of check can be made to locate a cold cylinder in a twin row radial engine?

A cold cylinder check

What factors about the condition of an engine can be learned by studying the results of a compression check?

It determines if the valves, piston rings, and pistons are adequately sealing.

What should be done to repair a loose stud in an engine crankcase?

Remove the loose stud, check the hole for size and condition of threads. Retap if needed.

How is a cylinder barrel checked for being out of round?

A dial indicator can be used to measure the top and skirt of the cylinder. Two readings should be taken 90 degrees to each other.

What type of connecting rods are commonly found in a radial engine?

1. master rod


2. articulated rod assy

What are the different types of piston rings?

1.Compression


2. oil control


3. oil scraper rings

What is the purpose of oil control rings?

To regulate the thickness of the oil film on the cylinder wall.

What type of bearings are in general use in reciprocating engines?

1. Plain


2. Ball


3. Roller bearings

Where are cracks most likely to be found in a piston?

Highly stressed areas such as base of pin bosses, inside at the junction of head and walls, and ring lands.

What are the different types of reciprocating engines?

1. In-line


2. opposed


3. v-type


4. radial

What is the purpose of valve overlap?

Permits better volumetric efficiency and lowers the cylinder operating temperature.

What is the purpose of crankshaft dynamic dampers?

Absorb the power impulses and reduce the vibration.

What are the causes of engine sudden stoppage?

Striking an object or seizure due to internal damage.

What inspection must be made after a sudden reduction in speed of an engine due to striking an object?

1. Check propeller track


2. check propeller drive shaft with a dial indicator for misalignment

What are some of the precautions to be observed when engine removal is being accomplished?

1. d/c battery
2. chock wheels


3. install tail stand if needed


4. turn off fuel valves

What is the indication of a primer that is leaking during operation?

The engine will not idle properly.

What may be the result of incorrect installation of piston rings?

Excessive oil consumption

What is the indication of an induction leak?

Low power or uneven running

What are the major components of a typical gas turbine engine?

1. Air inlet


2. compressor section


3. combustion section


4. turbine section


5. exhaust section


6. accessory section

What determines the amount of air passing through a turbine engine?

1. compressor speed


2. forward speed of the aircraft


3. air density

What are the 2 prinicpal types of compressors currently used in turbojet aircraft engines?

1. Centrifugal


2. axial flow compressors

How are rotor blades attached to disk type rotors?

1. Blade bulb type root


2. fir tree type root

What are the types of combustion chamber systems?

1. Can


2. Annular


3. Can-annular


4. Reverse-flow annular

What is the purpose of the interconnect tubes attached between can-type combustion chambers?

For flame propagation during starting

What prevents burning of combustion chambers?

Cooling air along the inside wall of the liner

What is a split compressor system?

Two concentric shafts joining the turbine stages to their compressors. Also called dual or twin spool compressors, these are connected to the turbine section with two rotor shafts, one inside the other.

Where are carbon seals used in turbojet engines?

Oil seal in bearing area

What is the major difference in turboprop and turbojet engines?

1. turboprop has more turbine stages than turbojet


2. turboprop drives a propeller

What is a free turbine engine?

A turbine in the exhaust system to drive its own power take-off or compressor independently of other turbines.

What is a turbofan engine?

Similar to turboprop except propeller blades are replaced with a duct enclosed fan.

Name an advantage of turbofan over turbojet?

A turbofan engine uses a fan to bypass some air around the engine core and to provide thrust. Advantage is additional thrust without increasing fuel flow



What are functions of axial flow turbine nozzles?

Prepare mass air flow for driving the turbine rotor and deflect the gases to a specific angle.

What is one way of relieving thermal stress on a turbine disk?

By directing bleed air on to the face of the disk, or by grooving in the turbine disk.

What type of compressor blade damage may be found when inspecting compressor blades?

1. dents


2. galling


3. pitting


4. cracks


5. scratches


6. burrs


7. burns


8. gouges

What is used to mark combustion system parts for disassembly?

Layout dye or chalk

What is the effect of relative humidity on turbojet power?

Negligible

What may be the indications if a turbojet engine is out of trim?

Engine has high exhaust gas temp at engine pressure for takeoff power.

What would be the possible cause be for a turbojet engine with high EGT, low RPM, and high fuel flow at all engine pressure ratio settings?

Possible turbine damage or loss of efficiency.

What functions need to be accomplished in order to prepare an engine for a 100hour inspection?

Remove cowling and clean engine

How can a mechanic visually ID engines?

By the engine data plate

What may be used as guide for 100 hour inspections on engines?

FAR 43 appendix D and Manufacturer's maintenance manual

What additional inspection must be performed if a cylinder compression is weak?

Internal cylinder inspection

Where are engine operating limitations listed?

Type certificate data sheets or engine specifications.

Why is the spectrometric oil analysis used on turbine engines?

Internal condition of the engine can be evaluated.

What type of FAA approval is required when a change to an engine design is not enough to require a new type certificate?

STC (supplemental type certificate)

What ADs would apply to a specific engine?

Review ADs and biweekly

What publication is needed to inspect an engine for conformity with specifications?

Type certificate data sheet or engine specifications.

Why publication is needed to check an engine for normal operation?

Manufacturers operating manual

What is the purpose of a hot section inspection of a turbine aircraft?

To determine the mechanical integrity.

When is an aircraft engine service bulletin compliance mandatory?

When it is part of an AD or when compliance is part of the approved specifications for a commercial or air carrier operator. Or at time of overhaul if required.

How can a turbine engine be leak checked without running the engine?

Dry motor

What publication is needed to perform a turbine engine over speed inspection?

Manufacturers maintenance manual and service publications.

What kind of inspection is required after a turbine engine experiences exhaust gas overtemperatures?

Hot section inspection

Where do you find a list of life limited parts?

Type certificate data sheets or inspection section of Maintenance manual.

What criteria is used to determine the replacement of life limited turbine engine components?

Cycles, hours, and calendar time.

How often should the humidity indicator be inspected on metal containers storing engines under normal conditions?

180 days

When removing and inspecting turbine blades, why is it important that they be installed in the same location?

To maintain balance of the turbine wheel.

Prior to returning a reciprocating engine to service after a 100-hour inspection, what operational checks must be performed?

Check the power output(static and idle rpm), check magnetos , fuel and oil pressure check, cylinder and oil temp check.

In reference to a reciprocating engine, where is a fuel flow indicating system generally connected in an engine fuel flow system.

Between the engine fuel pump and carburetor.

What basic components are used in engine fuel flow system?

Transmitter and indicator

What type of readout is indicated on a fuel flow system?

Amount of fuel flow in pounds/gallons per hour.

What is the fuel pressure range of a float type carburetor?

3-5 psi.

What is the reason for monitoring fuel flow?

Fuel flow is an indication of fuel consumption and engine performance.

What does a manifold pressure gauge indicate?

Absolute manifold pressure in inches of mercury.

What directly controls manifold pressure?

Engine rpm and throttle opening

On an engine equipped with a fixed pitch propeller, what is the relationship between manifold pressure and RPM?

As rpm increases, manifold pressure increases.

What does a reciprocating engine tachometer indicate?

Crankshaft speed (Engine RPM)

What are turbine engine tachometer gauges designed to indicate?

Percent of rotor RPM.

What is indicated by turbine engine EGT?

Average temp in the exhaust tailpipe.

What does turbine engine pressure ratio indicate?

Thrust being developed.

What pressures are measured to obtain engine pressure ratio?

Total inlet pressure and total turbine discharge pressure.

What is indicated by a turboprop torquemeter gauge?

Torque being developed by the engine is used to indicate shaft horsepower.

Where should the thermocouple be installed on a single probe cylinder head temp system?

On the hottest cylinder.

What is the electrical source for cylinder head temperature systems?

Thermocouple

Where is the location of the carburetor air temperature bulb?

Located in the ram air intake duct.

What is the possible cause when oil pressure drops off severely, oil supply remains full, and oil temp is normal?

Oil pressure transmitter or indicator malfunction

How can a turbine EGT system be checked without running the system?

By checking resistance of thermocouples and circuits.

When checking the manifold pressure during run up or operation, in what position would the prop control be set?

High rpm/low pitch

Name two types of fire detector systems used for engine fire protection.

1. overheat


2. rate of rise


3. flame detectors

What will happen to a thermocouple fire warning system on an engine that overheats slowly?

Nothing, it takes a fast rate of rise or rapid change to operate.

What happens to a thermal switch fire protection system when it is heated enough to operate?

An electrical ground is provided for a red warning light in the cockpit when heated past a certain temperature.

What electrical power is needed for a thermocouple fire protection system?

Aircraft electrical system and thermocouple produced voltage.

What is the minimum number of thermal switch units needed for a thermal switch fire protection system?

At least one

What is a type of fire protection system that covers more area than a spot type temperature detector?

Continuous loop system

What is the principle of operation of a kidde continuous loop fire protection system?

Two wires are imbedded in a special ceramic core within an inconel tube. One wire is a ground and the second wire is a hot lead that provides a current when the ceramic core changes its resistance due to temperature.

What is the principle of operation of a fenwall continuous loop fire protection system?

A single wire is surrounded by ceramic beads in an inconel tube. The resistance is lowered with a temperature rise.

What is the purpose of a fixed fire extinguishing system?

To discharge an inert agent that will not support combustion or reduce temperatures to below ignition point.

What methods are used to distribute fire extinguishing agents?

Perforated tubing or discharge nozzles.

What is an HRD fire extinguisher system?

High rate of discharge system

How is an HRD fire extinguisher agent distributed?

High pressure open end tubes

How long does it take to discharge an HRD agent?

1 to 2 seconds

What fire extinguishing agents are used for aircraft engines?

1. Carbon dioxide


2. Freon


3. Halon

What methods are used for discharging fire extinguisher agents?

Mechanical or electrical

What is the purpose of the discharge cartridge in a turbine engine fire extinguisher system?

Electrically operated discharge cartridge will release the agent.

What is the purpose of the red and yellow discharge plugs associated with a turbine engine fire extinguisher system?

Red for thermal and yellow for normal discharge

What will happen to an engine fire sensing loop when the sensing loop is excessively kinked or bent?

False fire warning light or inop system

What two items in a turbine engine fire extinguisher system indicate low agent pressure in a container.

Low pressure warning light and pressure gauge.

What is the purpose of a pressure gauge in a fire extinguishing system?

Indicates pressure within the container. To check for correct pressure there is a pressure-temperature chart.

Where is generator rating and performance data located?

Stamped on a nameplate attached to the generator

How are DC generator terminals marked?

A, B, and E.

What is used to control DC generator voltage?

By varying field current strength.

What three components make up a vibrator-type DC pegulator in an electrical system?

1. Current limiter


2. Reverse current cut out relay


3. Voltage regulators

Why are multigenerator systems paralleled?

Each generator must share the load.

How many phases are used in most aircraft ac alternator systems?

Three

What determines the frequency of an alternator output?

The speed of rotation of the rotor and the number of poles

What are 3 types of generators used on aircraft engines?

1. Series wound


2. Parallel (shunt) wound


3. Compound wound

How does the voltage regulator control the voltage of an alternator?

By regulating the voltage output of the d.c. exciter.

What is the probable cause of an engine started that operates but does not turn the crankshaft?

Starter not engaging due to damaged pinion or crankshaft.

What is the purpose of the bonding wires on a powerplant installation?

1. provide current return paths


2. prevent static discharge


3. protect aircraft and personnel from static discharge

What is the primary purpose of an aircraft reciprocating engine lubricant?

Reduce friction between moving parts and remove heat.

What is one of the most important properties an aircraft reciprocating engine oil must possess?

Viscosity

What is the most critical lubrication point in a gas turbine engine?

The exhaust turbine bearing.

What happens to oil at high temps?

Oil becomes thin and the oil film is broken.

How much does aircraft engine oil weigh per gallon?

7.2 pounds

Why must reciprocating engines use an oil with high viscosity?

1. high operating temps


2. high bearing pressures


3. large operating clearances

Why is an oil tank required to have expansion space?

To provide for expansion and foaming of the oil.

What is the purpose of an oil cooler bypass valve?

Directs the oil through or around the oil cooler to keep the oil temperature within operating limits.

What does the oil temperature bulb usually sense?

Engine oil inlet temperature

What does the presence of metal particles in an engine oil screen indicate?

Possible engine internal failure

What are two areas of an engine oil system where oil screens may be located?

1. oil pressure system (main filter)


2. scavenge system


3. At the oil jet (last chance)

What are some oil contaminants?

1. Gasoline


2. moisture


3. acids


4. metal particles


5. dirt


6. carbon

What type of oil is usually used in turbine engine oil systems?

Synthetic

What could be the cause of excessive oil consumption without evidence of oil leaks?

Worn or broken piston rings

What would be an indication of inadequate oil supply?

Low oil pressure and high oil temperature

What factors must be considered in determining proper grade of oil?

1. Operating load and temperature


2. rotational speeds

What would be an indication of an obstruction in oil cooler passages?

High oil temp

What could cause oil foaming?

1. diluted oil


2. contaminated oil


3. oil level being too high

What are two types of turbine engine oil coolers?

1. Air cooled


2. fuel cooled

What controls oil pressure in a gear type oil pressure pump?

Oil pressure relief valve

Why is it necessary to cut open a can cartridge type oil filter after removal?

To inspect filter element

What is the advantage of multi-viscosity oils?

Wider temperature operating ranges

What is the purpose/function of a magneto?

A magneto produces a high voltage which forces a spark to arc across a spark plug gap.

What are the 3 major circuits of a high tension magneto system?

1. Magnetic


2. primary


3. Secondary

What are the components of a high tension magnetic circuit?

Permanent multi pole rotating magnet, soft iron core and pole shoes

In terms of the engine crankshaft degrees, when does the ignition event occur?

A specified number of degrees before top dead center on the compression stroke.

Where is the e-gap angle/position in a magneto?

A point a few degrees beyond the neutral position of a rotating magnet where maximum magnetic field stress exists.

What is the purpose of the condenser/capacitor in a magneto?

Prevents arcing at the points, and aids in the collapsing of the magnetic field.

How does a magneto produce the high voltage required to fire a spark plug?

In the rotation cycle, when the magnetic rotor is in the e-gap position, the primary points open, which interrupts the current flow in the primary circuit causing a (high rate of) flux change in the core, and inducing a pulse of high voltage in the secondary coil.

What are two purposes of a high tension ignition harness?

Supports the wires and protects them from damage by engine heat, vibration, or weather; and serves as a conductor for stray magnetic fields and cuts down the electrical interference.

When an ignition switch is off, what is the condition of the ground circuit?

The circuit to ground is completed.

How can you identify a low tension ignition system?

By the presence of an external transformer coil and a short high tension lead.

What is the purpose of the dual magneto ignition system?

System redundancy (safety factor) and improved combustion efficiency.

Which magneto is grounded when the magneto switch is selected to the right magneto?

Left magneto is grounded.

What is meant by spark plug reach?

The distance from the gasket surface to the end of the threaded area.

What are the three events required to fire a spark plug in a cylinder when its piston is in the prescribed position?

1. Magneto is in the e-gap position


2. breaker points opening


3. distributor electrically aligned with the cylinder

What is the purpose of a magneto timing light?

Used for both internal mag timing and magneto to engine timing. It determines the exact instant that the magneto points open.

How can top dead center of a piston be located?

A piston indicator or timing disk.

What factors are involved in the magneto internal timing?

E-gap position and distributor rotor position.

What is the most common type ignition system used on turbine engines?

Capacitor

What type of igniter plugs are used in turbine engines?

1. Annular-gap


2. constrained gap

When are turbine engine ignition systems used?

For starting, or for flame-out protection in flight.

What is the purpose of fuel injection?

Enables more power to be obtained from the engine at takeoff power.

What happens to fuel/air mixture in a reciprocating engine when the fuel injection system is operated?

The engine can be operated on best power mixture and manifold pressure increased.

What are two types of carburetors most commonly used on small reciprocating engines?

Float-type carburetors and pressure type

What is the function of a mixture control on float-type carburetors?

Controlling fuel/air mixtures.

What is the action of a float type carburetor accelerating system when the throttle is opened with a quick action?

A charge of fuel will enrich the mixture in the venturi.

When does a carburetor economizer system needle valve open?

Above approximately 60-70 percent of rated power.

What is the purpose of a carburetor economizer system?

For additional fuel at high powers for cooling the engine to prevent detonation.

Where does a pressure injection carburetor obtain fuel pressure?

Engine driven fuel pump.

What operates an automatic mixture control?

A sealed bellows that contracts or expands with change in atmospheric pressure.

What position of a pressure injection carburetor manual mixture control would stop engine operation?

Idle cutoff position

What are the operating principles of direct fuel injection systems?

Measures engine air consumption, uses air flow forces to control fuel flow, and supplies fuel from an injection pump directly to each cylinder

Why should a pressure type carburetor be filled with fuel and allowed to soak for 8 hours prior to installation?

To soak the diaphragms and render them pliable to the degree they were when the unit was originally calibrated.

What problem is caused by excessively rich mixture at idle?

Spark plug fouling

What is the indication of rpm when an idle mixture is set correctly, and the mixture control is placed to the idle cutoff position?

A slight rise in RPM prior to decreasing.

Why should engine rpm be accelerated periodically when making carburetor adjustments?

To clear the engine.

What is the function of turbine engine fuel control units?

Automatically meters fuel to the engine.

What are the two basic types of turbine engine fuel control units?

1. Hydromechanical


2. electronic

What are some of the engine variables detected by a turbine engine fuel control unit?

1. Power lever position


2. Engine rpm


3. Compressor inlet temperature


4. Compressor inlet pressure


5. Compressor discharge pressure


6. Burner pressure

What two sources are used in turbine engine fuel systems for fuel heat?

1. Bleed air


2. Engine oil

How is fuel delivered to a turbine engine burner section?

From the fuel control to one or more spray nozzles.

What are the most common types of fuel metering systems used on small reciprocating engines?

1. Float type carburetors


2. Pressure injection carburetors


3. Direct fuel injection

What is the purpose of engine driven fuel pumps?

To deliver a continuous supply of fuel at the proper pressure While the engine is running.

What are two categories of turbine-engine fuel pumps?

1. Constant displacement


2. Variable displacement

A gear type pump is classified in what category?

Constant displacement pump

What protects an engine from fuel pump seizure?

Shear section of the shaft

What happens to excess fuel not required by an engine in a constant displacement pump?

The pressure relief valve bypasses excess fuel.

What type of fuel pump varies the amount of fuel discharged with any speed?

Variable displacement pump

What is the purpose of a pressurization and dump valve?

The pressurizing portion provides primary and secondary fuel flow to dual-line duplex fuel nozzles, and the dump portion allows fuel to drain from the manifolds after engine shutdown.

What type of engine driven fuel pump is widely used other than gear and piston pumps?

Rotary vane type pump

What is the purpose of fuel boost pumps?

They supply pressurized fuel to the fuel pump, which helps prevent vapor lock and cavitation.

What is commonly used type of fuel boost pump?

Centrifugal type

What is the cause of vapor lock?

Low fuel pressure, high fuel temp, and excessive fuel turbulence

Why is vapor lock serious?

The fuel flow may be completely blocked.

What is the purpose of main line fuel strainers?

To keep foreign matter out of the carburetor.

What are the purposes of fuel selector valves?

1. Provides a means for shutting off fuel flow


2. tank and engine selections


3. crossfeed and fuel transfer

What unit in a turbine engine fuel system is susceptible to the formation of ice?

Fuel filter

What is a safety feature in an engine fuel system micron filter?

A bypass valve

What method is used to prevent ice in turbine fuel filters?

Air to liquid or liquid to liquid heat exchangers

What is a duplex fuel nozzle used in turbine engines?

A fuel nozzle with two spray patterns.

What do you look for during external inspection of an engine driven fuel pump?

Leaks and security of mounting

What are the three units in a reciprocating engine induction system?

1. carburetor


2. airscoop


3. intake manifold

What is the effect on engine performance when induction system icing occurs?

Engine power loss and erratic operation

What are the three classifications of ice?

1. Impact ice


2. Fuel evaporation


3. Throttle ice

What method is used to prevent induction system ice?

Raising the temp of induction air with a pre-heater.

How is ice cleared on some aircraft if carburetor heat is too low to clear the ice?

Alcohol is used as a de-icing agent.

When is carburetor throttle ice likely to form due to throttle position?

When the throttle is near the closed position because of a bigger surface area for ice to form.

What are two types of supercharged induction systems?

Internally and externally driven

What is the function of a distribution impeller?

Driven by the engine crankshaft, does not increase air pressure, creates a more homgeneous mixture as fuel goblets strike the impeller.

How does an internally driven supercharger driven by the engine crankshaft boost air pressure?

A high speed impeller compresses the fuel air mixture after it leaves the carburetor.

Where does an externally driven supercharger derive its power?

Energy of engine exhaust gases directed against turbine blades.

What is the function of a turbocharger waste gate?

It controls the amount of exhaust gas either into or around the turbocharger, thus controlling the boot pressure of the turbocharger.

What may be the indication of leaking intake pipes?

Engine runs rough at low rpm.

What may be the indication of an induction system obstruction?

Engine fails to start or power is low.

What may be the indication if a turbocharger waste gate will not close?

Aircraft may not reach critical altitude.

What could be the probable cause of a turbocharged engine that surges?

Waste gate or controller malfunction

What is used on many turbocharged engines for the waste gate actuator power?

Oil pressure

What engine power indication will occur when carburetor heat is applied to an operating engine?

A slight loss in engine power

What is the danger of applying carburetor heat with high engine power?

Detonation

What happens to the induction air supply in a filtered air induction system when the filter becomes restricted?

The filter is bypassed or loss of power.

What is the indication of a dirty air inlet filter?

Low power

What are the main reasons that excessive heat is undesirable in any air cooled reciprocating engine?

1. affects behavior of combustion


2. shortens the life of engine parts


3. impairs lubrication

What type of air cooled cylinder construction increases the effective surface area for cooling?

Cooling fins

What is engine cooling?

Transferring heat from engine cylinders to the air.

What should be done to cylinders with excessive cooling fin area broken off?

Replace the cylinder

What is the principle function of engine cowling and baffles?

Direct air flow over the cylinders and accessories for engine cooling

What method is used to control air flow through the cooling area of an engine?

Cowl flaps

What is an augmentor cooling system?

An outer tube is placed over the exiting exhaust gas and creates a venturi effect that draws more airflow over the engine, thus providing additional cooling.

What type of power is used to operate cowl flaps?

1. mechanical


2. electrical


3. hydraulic

How are accessories cooled?

Blast tubes are built into baffles to direct cooling air past the accessories.

Where should cowl flaps be positioned during ground operations.

Fully open

What information must be consulted prior to re-profiling a cooling fin?

Manufacturers maint manual

What are the functions of engine cowling?

Streamlines engine to reduce drag and controls air flow past cylinders.

What is the purpose of cowl air seal?

Forces air to circulate around and through baffle stream.

Why is cowl flap adjustment important?

The movement must be within tolerance to keep cylinder head temperature within allowable limits.

Where must cooling air flow to cool a turbine engine.

Through the inside of the engine.

What areas of a turbine engine are cooled by air passing through the engine?

Combustion chamber and turbine

What is the source of bleed air vented to turbine engine bearings and other parts in some engines?

Engine compressor

Other than cooling air, what method is used to cool components and structures adjacent to turbine engines?

Insulation blankets

What does turbine engine insulation protect from heat?

Structure, fuel and oil.

What type of material is used to make turbine engine insulation blankets?

1. aluminum


2. glass fiber


3. stainless steel

How are high temp noxious gases disposed of in a reciprocating engine?

Engine exhaust system

What is a function of an exhaust system?

Provide protection against potentially destructive action of exhaust gases.

What are two types of reciprocating engine exhaust systems?

short stack and collector system

What type of exhaust system is used on turbosupercharged engines?

collector system

What type of exhaust system is generally used on non-supercharged low powered engines?

The short (open) stack system

What exhaust system raises engine exhaust back pressure?

collector system

Why is an exhaust system failure considered a severe hazard?

Carbon monoxide poisoning, loss of power or fire.

Why should lead, zinc, or galvanized marks not be made on exhaust systems?

They will cause cracks when heated because of a change in molecular structure.

What is the indication of exhaust gas leaks?

Flat gray or sooty black deposits

How are exhaust system internal baffles or diffusers inspected?

Disassembled for visual inspection

Why does a failure of exhaust system internal baffles or diffusers sometimes cause a loss of engine power?

Restricts the flow of exhaust gases.

What happens to engine power when a heat exchanger leaks exhaust gases into the engine induction system?

There is a loss of power.

Where are exhaust manifold and stack failures usually found?

At welded or clamped points.

What is a common cause of turbocharger waste gate sticking?

Coke deposits or carbon build up.

Why are turbocharged exhaust system leaks very damaging at high altitudes?

Due to the pressure differential the leak will escape with torch-like intensity.

What are exhaust system coke deposits.

Excessive carbon build up.

What would happen to turbine engine performance if the exhaust nozzle shape is changed?

Performance and exhaust gas temp would change.

What are the components of a typical turbine exhaust nozzle?

1. Tail cone


2. exhaust duct


3. Support struts

What is the purpose of thrust reversers?

Aid in decelerating an aircraft after landing.

What is the function of the thermocouple probes in a turbine exhaust tailpipe?

Measure exhaust gas temp

How do you determine the repairability of a damaged propeller blade?

Reference the manufacturer's maintenance manual

What is the purpose of propellers?

The blades produce forces that create thrust to pull or push the airplane through the air.

What is a fixed pitch propeller?

The blade angle is built in to the propeller and cannot be changed.

What type of blade angle change will occur on a propeller, that is pitch controlled by a propeller governor, during constant power dive?

The blade angle increases to overcome overspeeding.

Other than maintaining constant speed, what are two actions of some controllable propeller systems?

Reverse and feathering

What is the purpose of metal tipping fastened to a wooden propeller leading edge and tip?

Protect the propeller from damage.

When engine vibration is reported, what should be checked to determine if it is caused by the engine or propeller?

Blade tracking and low blade angle setting.

What is blade tracking.

Determining the positions of the tips in relation to each other.

What may be used to determine propeller blade angle?

Propeller protractor

What should be used to clean aluminum propeller blades and hubs?

Iaw the manufacturer's manual.

What positions of a two bladed propeller are used during a static balance check?

Vertical and horizontal

What two forces are balanced in a propeller governor in an on-speed condition?

Spring and flyweight.

On light aircraft propellers, what is the purpose of centrifugal force acting on propeller blade counterweights?

This action is to increase propeller blade pitch.

What happens to a constant speed feathering propeller system when the propeller governor oil pressure drops to zero?

Propeller will feather.

What may be adjusted in a hydromatic propeller system to increase or decrease rpm?

Propellor governor

What type systems are used for propeller ice control?

Fluid (alcohol) and electrical

What type of nondestructive testing should be accomplished to the propeller after blending?

Procedures recommended by the manufacturer.

What is the function of the negative torque sensing device in a turbopropeller system?

the device mechanically actuates a linkage in the prop control which results in increased blade angle until propeller is not driving the engine.

How is feathering accomplished on a constant speed propeller?

Releasing the governor oil pressure allows the counterweights and feathering spring to feather the propeller.

What is the purpose of an oil accumulator connected to a propeller governor?

Unfeathering oil pressure

What unit is used to sense propeller rpm in the light twin aircraft propeller synchronizer?

The prop governors have magnetic pickups that count the prop revolutions, and send a signal to the synchronizer unit.

What places the greatest demand on auxiliary power units?

Bleed air

What starts a typical apu?

With its own electrical starter and battery power.

Where does an APU get its fuel?

Main aircraft fuel tank

What speed does an apu operate at and how is this speed maintained?

At or near its rated speed regardless of electrical or pneumatic loads imposed. The APU fuel control automatically adjusts the fuel flow to maintain the rated speed.

How does a heavily loaded apu prevent itself from over heating (exceeding max EGT)?

A load control valve modulates the pneumatic load to maintain EGT's within limits.

How is APU shut down and why is this procedure used?

Completely unload the APU of all external demands by closing the bleed air valve, it is then ran for a specified amount of time. The cool down period is typically 3 minutes. If a heavily loaded APU is abruptly shutdown thermal shock could occur.

What are the operational effects of following the required cool down cycles of the APU?

It adds longevity to the life of the APU.

How long is a typical cooling down cycle of an apu?

3-4 min

How is the operational speed of an apu controlled?

APU fuel control adjusts the speed by adjusting fuel flow.

Name at least 2 uses for an apu?

1. Engine start


2. aircraft ground operation


3. Anti-icing

What type of operational practices can cause thermal shock to an apu?

Not following the cool down cycle.

What powers the variable inlet guide vanes on an apu?

Fuel pressure from the fuel control system.

What does a typical apu consist of?

1. Air inlet


2. Compressor


3. combustion


4. Turbine


5. fuel control


6. load control valve


Jeppesen answer- A small power turbine for power and bleed air, and an electrical generator.

What is the function of a typical apu?

1. air pressure for engine starting


2. anti-icing


3. electrical power for aircraft system operation both inflight and on ground.

A cold cylinder is found when troubleshooting a running engine. What does this indicate?

No combustion in that cylinder.

When an engine is overhauled, how is its total time affected? When an engine is rebuilt, how is its operating history affected?

Overhauled- total time must be continued and TSO entered into engine log.


Rebuilt- granted zero time status and considered to have no previous operating history.

What inspections should be performed after a propeller strike without sudden stoppage?

1. Inspect engine mounts, crankcase and nose section for damage.


2. Inspect oil and oil filters for metal particles.


3. Inspect crankshaft and driveshaft for cracks or misalignment.

What does it mean if an engine part is within "serviceable limits"?

It means the part is within the manufacturer's limits and can be used in an engine.

What publication is used to check an engine for normal operation?

Manufacturer's maintenance manual

A weak cylinder is found during a compression check. What must be inspected?

Pressure is transmitted equally in all directions.

What purpose does an oil analysis serve?

Metal particles show normal and abnormal wear of the engine. This helps in evaluating the engine's internal condition.

What inspection should be performed on an engine that has been in storage?

Corrosion inspection

Is the aircraft electrical system required to power a cylinder head temperature gauge?

No. A thermocouple is used as the electrical source.

What are the possible indications of an oil pressure transmitter or indicator malfunction?

A severe or sudden drop in oil pressure while the oil temperature remains normal and the oil supply remains full.

What is shaft horsepower?

An indication of the torque developed by a turboprop or turboshaft engine.

What is fan blade shingling?

Overlapping of the mid span shrouds of the fan blade.

When a turbofan or turbojet engine is shut down, what should a mechanic listen for during coastdown?

Any rubbing sound or unusual noises from the engine.

Why are compressor washes performed and what methods are commonly used?

To remove any contaminants from the compressor section and improve engine performance. The fluid wash and abrasive grit are most common.

How are gas turbine engine tachometers calibrated?

They are calibrated in percent r.p.m.

On a turbine engine, what is the engine pressure ratio and what does it indicate?

It is the ration between the total inlet pressure and total turbine exhaust pressure and is used to indicate the thrust developed by the engine.

On a turbine engine, what does exhaust gas temperature (EGT) indicate and how is it obtained?

EGT is the average temperature of the turbine discharge gasses and is obtained by thermocouples placed near the turbine exit.

What could happen if the induction system becomes obstructed?

The engine may not be able to produce it's rated power or may not run at all. This may also be an indication of a dirty air inlet filter.

What causes fuel evaporation ice?

Fuel evaporation ice is formed because of the decrease in air temperature resulting from evaporation of the fuel after it is introduced into the air stream.

Is carburetor throttle ice more likely to occur at a higher or lower power setting? Why?

At a lower power setting because the throttle is partly closed, offering a larger surface area for ice accumulation.

What is used to power a turbocharger?

Engine exhaust gas directed onto the turbocharger turbine.

In a pressurized reciprocating aircraft, what component in the turbocharger system is used to limit the amount of turbocharger airflow used for cabin pressurization?

The sonic Venturi

What is the function of a divergent-shaped jet engine inlet during subsonic flight?

It causes the air velocity to decrease with a subsequent increase in air pressure

Where are bellmouth inlet ducts typically found?

On helicopter engines

How do Venturi-type particle separators, found on many turbine powered helicopters , function?

A venturi is used to accelerate the flow of incoming air and debris through a curved intake. The debris gain too much inertia to allow it to follow the curved intake towards the engine, and is channeled away from the compressor.

What are the most common methods used for anti-icing of turbine engine inlet ducts?

Engine bleed air and electric heating elements.

What is the purpose of the exhaust system?

To remove high temperature noxious gases.

What drawback in using collector-type exhaust systems is more than offset when used on turbocharged engines?

The loss of horsepower due to exhaust system back pressure.

What could result if the internal baffles or diffusers in an exhaust system fail?

The flow of the exhaust gasses could be restricted, resulting in loss of engine power.

What kind of material is normally used to make the muffler shrouds found in the exhaust system?

Stainless steel

How does a noise suppressor found on older turbojet engines work?

It converts low frequency sound, which is audible over great distance, into high frequency sound, thus reducing the sound footprint.

What are the two most commonly used types of thrust reversers?

The clamshell or cascade

How much thrust do the thrust reversers produce compared to the engine's full forward thrust?

Substantially less

What are the hazards of operating some thrust reversers at low ground speeds?

Ingestion of foreign objects stirred up by exhaust gasses and re-ingestion of hot exhaust gasses.

What is the purpose of an accelerating system?

It provides an immediate but brief increase in fuel flow in the venturi to enrich the mixture.

When the mixture is placed in the idle-cutoff position, a slight rise in rpm is noted prior to the engine decelerating. What does this indicate?

The idle mixture is set correctly.

What maintains the fuel pressure in a pressure-injection carburetor?

An engine driven fuel pump.

What happens if the manual mixture control of a pressure injection carburetor is moved to the idle cutoff position?

The engine stops

What are some of the advantages of fuel injection systems over carburetor systems?

Less danger of induction icing, better acceleration, better fuel distribution, better fuel economy, reduced overheating of individual cylinders.

What are the two major components of a supervisory electronics engine control?

The ECU and the Hydromechanical fuel control

What are some of the advantages of a full-authority digital engine control (FADEC) over a Hydromechanical fuel control?

1. Better fuel economy


2. Improved starts


3. Requires no engine trimming


4. Provides engine limit protection

What do turbine engine fuel spray nozzles do?

Inject fuel into the combustion area.

What are the different engine indications used for trimming a turbine engine?

Either EPR or rpm is used depending on the particular engine.

What maintenance adjustments are normally allowed on an installed Hydromechanical fuel control?

Specific gravity for fuel, idle rpm, and max rpm.

What is used to keep water, sediment, and foreign matter out of the carburetor?

The main fuel strainer

What is the purpose of a pressure relief valve in a constant displacement pump?

It returns excess fuel not required by the engine to the inlet side of the pump.

What is the purpose of a shear section of the driveshaft in a dual element constant displacement pump?

If one element seizes, a portion of the driveshaft seizes, allowing the other element to continue to operate.

What is the purpose of a bypass valve in an engine fuel system micron filter?

It is a safety feature that allows fuel to flow to the engine if the filter becomes blocked.

What is the purpose of a duplex fuel nozzle?

A duplex fuel nozzle discharges two different spray patterns. The spray pattern is wider during start up and acceleration and narrows when engine speed increases above idle.

How can the remaining service life of starter generator brushes be determined?

By visually inspecting the amount of wear groove remaining on the brushes.

What components of the starter-generator require periodic inspection?

The commutator and brushes.

Between field and armature windings in starter-generators, which ordinarily receive current for operation in the start mode?

Generally, both field and armature receive current for operation in the start mode.

What are the possible sources of low pressure compressed air used for starting jet transport aircraft equipped with air turbine starters?

1. A ground power unit (GPU)


2. On-board auxiliary power unit (APU)


3. Compressed bleed air from an already running engine

Why is magneto timing so important?

For an engine to run properly, the spark plug in a cylinder has to fire at a specific time. To produce the required energy for the spark at the required time, the magneto must be in the e-gap position, the breaker points must start to open, and the distributor must be electrically aligned with the particular cylinder. Internal timing and magneto-to-engine timing must be adjusted during install.

What reduces arcing in the points and also aids the collapsing of a magnetic field in a magneto?

A capacitor

What is the P-lead and how does it function?

The P-lead connects the ignition switch to the primary circuit of the magneto. When the ignition switch is turned off, the P-leads on both magnetos are grounded. When the ignition switch is turned to the "left", the right magneto is grounded, so that only the left magneto operates, and vice versa.

Why are turbine engine igniters generally not susceptible to carbon fouling?

Because the high energy sparks they produce clean off any deposits on the firing end.

What is the function of a duty cycle in relation to a turbine engine ignition system?

A duty cycle allows the operation of the ignition system for a given amount of time, and is then followed by a minimum specified cooling down period.

What are the three main components of turbine engine ignition system?

1. Ignition exciters


2. High tension leads


3. Igniters

When the engine is operating what does an ammeter/ load meter indicate when connected to: 1. Battery positive lead? 2. Generator output lead?

When connected to the battery positive lead, the ammeter indicates whether the battery is charging or discharging. When connected to the generator output lead, it indicates the current produced by the generator, or electrical system load.

What is done to ensure that each generator shares the load in a multiple generator system?

The generators are paralleled.

What is the most common type of alternator used in most aircraft AC systems?

The three phase alternator

What does the speed of rotation and number of poles of an alternator determine?

The frequency of the alternator output.

What are some of the methods used to maintain 400 Hertz alternator output frequency on large turbojet or turbofan engines?

Constant speed drives, integrated drive generators, and variable speed constant frequency power systems (VSCF)

Name the major parts of a DC motor?

The armature, field, brushes and frame assembly.

Name the components of a direct cranking electric starter system.

An electric motor, reduction gears, and an automatic engaging and disengaging mechanism.

Name three types of DC motors?

Series, shunt, compound

What type of DC motor is commonly used for a reciprocating engine starter and why?

A series wound motor is commonly used because it has high starting torque under heavy load conditions.

What are the operating modes of a turbine engine starter generator?

It operates first as a starter, then as a generator once the engine is running.

What is a possible indication when a starter drags?

A dirty or worn starter commutator.

Where would wire with high temperature insulation be used?

When they run close to high temp areas such as exhaust stacks or heating ducts.

What is the size standard for electrical wire used in US manufactured aircraft?

The American Wire Gauge (AWG)

How are wire sizes represented?

By a numbered gauge size. The smaller wires are represented by larger numbers. The smallest size wire normally used in aircraft is 22-gauge

What is the maximum slack allowed between the supports of a single wire or bundle installation?

Not over 1/2 inch

Name two important characteristics of engine oil.

The oil must be light enough to circulate freely yet heavy enough to provide the proper oil film at engine operating temperatures.

What could happen to an oil that is too low in viscosity at normal engine operating temperatures?

It may become so thin that the oil film between moving parts is easily broken, resulting in premature wear.

What is a possible indication of low oil pressure together with high oil temp?

A low or inadequate oil supply.

In ashless dispersant (AD) oils, what function does the dispersant perform?

The dispersant causes sludge-forming materials to repel each other and remain in suspension until they can be trapped by the oil filter or drained. This keeps the oil passages free of harmful deposits, and the inside of the engine clean.

Where is the oil temperature bulb usually located?

At the engine oil inlet.

What should be done if metal particles are found in an engine oil filter?

Follow engine manufacturer's maintenance instructions.

What is the purpose of cooling fins?

They provide a larger cooling surface area for removing heat from cylinder heads. Airflow from around the cooling fins transfers the heat from the cylinder heads to the air.

What should be done when cooling fin damage is discovered?

Some cooling fins can be repaired depending on the damage iaw Manufacturer's m/m. The cylinder should be replaced if amount of damage to fin is excessive.

How are turbine engines cooled?

They are cooled by air passing through the engine. 75% is used for cooling and 25% is for combustion. The air cools the combustion chamber and turbine.

What is the relationship between turbine engine upper temperature limits and power produced?

The higher a combustion temperature that an engine can withstand without damage the more power it is capable of producing.

What is the approximate percentage of air passing through a turbine engine that is used for cooling rather than combustion?

75%

What can be done to effectively allow higher gas temperatures in the turbine section of some engines?

Compressor bleed air ducted through hollow sections in the turbine inlet guide vanes and first stage rotor blades can lower temperatures enough to prevent heat damage.

What is the likely cause of a false fire warning?

The engine fire sensing loop is bent or kinked excessively.

What are fire extinguishing systems designed to do?

They are designed to dilute the oxygen levels around the engine to a point that does not allow combustion, or to reduce temperatures below the ignition point.

What elements must be present for a fire to occur?

An ignition source such as heat or a spark, fuel and oxygen.

What group of fire extinguishing agents are no longer manufactured because of environmental concerns?

Halons (Freons or CFC's) were no longer manufactured after 1995. However existing stocks may still be used under strict guidelines.

How is a fire extinguishing system with a high rate of discharge classified?

As an HRD

What is the difference between a fixed pitch propeller and a controllable pitch propeller?

A fixed pitch has a built in blade angle that cannot be changed by the pilot, only by the manufacturer or approved repair station. A controllable pitch can be changed by the pilot and is usually controlled by a governor that maintains constant speed, some may provide reverse pitch and feathering.

How are wooden propeller blades protected from wear and damage?

By metal tipping fastened to the leading edge and tip.

What are the functions of a constant speed propellor governor?

It boosts engine oil pressure before it enters the propeller hub, it senses rotational speed of the propeller, and then adjusts the oil flow to the propeller hub to change pitch and, therefore, speed of the propeller.

What is the purpose of propeller counterweights?

Centrifugal force acting on the counterweights causes the blade angle to increase.

What is meant when a propeller governor is in an "on-speed" condition?

The governor is not accelerating or decelerating and the speeder spring and flyweight forces are in balance.

What is an unfeathering accumulator?

It is an oil accumulator used to provide pressure to unfeather a propeller.

What is alpha range and beta range and where are they found?

Pertain to operating modes of turboprop reversible pitch propellers. Alpha range- the propeller is operating in the standard, constant speed mode, which is usually in flight. Beta range- the propeller is operating in the zero or minimum thrust range and negative thrust or reverse thrust mode, which is usually on the ground.

What propeller repairs can be performed by a certified mechanic with a power plant rating?

Only minor repairs and alterations can be performed by a power plant mechanic. Major repairs by the manufacturer or certified repair station.

How are wooden propellers generally cleaned?

With a brush or cloth and warm water with mild soap.

What are the two criteria used by many manufacturers to determine the amount of bend damage that can be repaired by cold bending of aluminum propellers?

The extent of the bend and its blade section location.

How can repair file marks be removed from an aluminum propeller?

With very fine sandpaper.

What is a propellor protractor used for?

To measure propeller blade angle.

What blade conditions can cause engine vibration?

Vibration can be caused by a propeller being out of track and/ or balance, as well as incorrect blade angle setting.

What controls both manifold pressure and rpm on an engine equipped with a fixed pitch propeller?

The throttle

What FAA approvals are required when installing an engine that is not on the aircraft type certificate?

An STC or an FAA field approval.