Api 510 Responsibilities

Front 1

Respond to any inspection results that require corrective action

Back 1

Owner

Front 2

Determine 510 exempted vessels to be included in the inspection program

Back 2

Owner

Front 3

Overall responsibility for complying with 510

Back 3

Owner

Front 4

Responsible to develop a QA inspection/repair management system

Back 4

Owner

Front 5

Take an annual jaeger j-1 eye test

Back 5

Inspector

Front 6

Responsible to develop an effective MOC process

Back 6

Owner

Front 7

Responsible to develop program for IOW’s

Back 7

Owner

Front 8

During repairs and alterations- responsible for quality control

Back 8

Repair organization

Front 9

Assure owner- testing, inspection, repairs, and exams meet code

Back 9

Inspector

Front 10

Directly involved in visual activities

Back 10

Inspector

Front 11

Evaluate and accept NDE examination results

Back 11

Inspector

Front 12

Make recommendations for repairs, replacements, or fitness for continued use perform

Back 12

Inspector

Front 13

Perform NDE in accordance with specs

Back 13

Tech

Front 14

Determine qualification requirements for personal performing NDE maintain

Back 14

Owner

Front 15

Maintain examiners certification records

Back 15

Tech employer

Front 16

Notify inspector or engineers of vessel integrity issues

Back 16

All others

Front 17

Establish a tracking system for inspection audit findings

Back 17

Owner

Front 18

Develop the inspection plan for vessels and relief devices

Back 18

Inspector and/or engineer

Front 19

Choose to conduct RBI assessment

Back 19

Owner

Front 20

Review prior vessel history prior to inspection

Back 20

Inspector

Front 21

Familiar with characteristics & causes of potential damage mechanisms

Back 21

Inspector

Front 22

Approve deviations from inspection plan

Back 22

Inspector or engineer

Front 23

Perform internal inspection

Back 23

Inspector

Front 24

Assist inspector with internal inspections

Back 24

Qualified other

Front 25

Determine whether it’s necessary to remove deposits or linings

Back 25

Inspector and corrosion specialist

Front 26

Perform on-stream inspection

Back 26

Inspector or tech

Front 27

Approve on stream inspection work performed by examiners

Back 27

Inspector

Front 28

Specify training requirements for non AI’s who perform external inspection accept

Back 28

Owner

Front 29

Accepts non inspectors to perform externals

Back 29

Inspector

Front 30

Notify inspector of any vessel deterioration found

Back 30

All others

Front 31

Perform external inspection

Back 31

Inspector or qualified other

Front 32

Take thickness measurements

Back 32

Inspector or tech

Front 33

Review corrosion data for possible anomalies

Back 33

Inspector

Front 34

Review corrosion data if short term corrosion rate varies significantly

Back 34

Inspector and corrosion specialist

Front 35

Assure those taking thickness measurements are trained and qualified

Back 35

Owner

Front 36

Be aware of CUI suspect areas and the CUI is unpredictable

Back 36

Inspector

Front 37

Be aware the CUI can be localized and doing Uts during internals me be unsuccessful

Back 37

Inspector

Front 38

Determine locations of cmls for vessels with localized corrosion

Back 38

Corrosion specialist

Front 39

Involved in the number of cmls will be significantly reduced or eliminated

Back 39

Corrosion specialist

Front 40

Determine type of expected damage and select NDE method

Back 40

Inspector and corrosion specialist or engineer

Front 41

Specify industry qualified UT angle beam examiners when needed

Back 41

Owner

Front 42

During NDE- be aware of sources of measurement inaccuracies

Back 42

Inspector and tech

Front 43

Review use of a component pressure test in lieu of complete vessel hydro

Back 43

Engineer

Front 44

Determine pressure for tightness test

Back 44

Owner

Front 45

Hydro of 300 SS, verify water quality and that vessel is drained and dried

Back 45

Inspector

Front 46

Review potential risks of a pneumatic pressure test

Back 46

Engineer

Front 47

Develop pneumatic pressure test procedures

Back 47

Engineer

Front 48

Approve substituting NDE for a pressure test after alteration of major repairs

Back 48

Inspector and engineer

Front 49

Determine if a pressure test is needed after a non-major repair “believes”

Back 49

Inspector

Front 50

Verify new materials for repairs and alterations comply with those specified

Back 50

Inspector

Front 51

Determine external inspection requirements for retired but in place equipment

Back 51

Owner

Front 52

Determine the internal/on stream inspection interval

Back 52

Inspector or engineer

Front 53

Approve the use of on-stream inspection in lieu of internal

Back 53

Inspector

Front 54

Maintain a fully documented QA process

Back 54

PRD repair organization

Front 55

Maintain a fully documented training program

Back 55

PRD repair organization

Front 56

Determine the relief device interval

Back 56

Inspector or engineer or qualified other

Front 57

Approve simplified interval deferral

Back 57

Inspector and owner

Front 58

Approve other interval deferral

Back 58

Inspector and owner

Front 59

Approve deferral of inspection repair recommendations

Back 59

Inspector and inspection supervisor

Front 60

Change or delete inspection recommendations

Back 60

Engineer or inspection supervisor

Front 61

PMI new materials during repairs and alterations

Back 61

Inspector or tech

Front 62

Select which corrosion rate reflects the current conditions

Back 62

Inspector and corrosion specialist

Front 63

Estimate corrosion rate for new vessel or vessel with change in service

Back 63

Corrosion specialist

Front 64

Approve thickness measuring procedure for readings for MAWP calc

Back 64

Inspector

Front 65

Use sect VIII div 2 evaluation for pitting of LTA’s

Back 65

Engineer

Front 66

When verifying new materials, determine the sampling percentage

Back 66

Inspector or owner

Front 67

Wrong material found in existing vessel, select amount of additional PMI to do

Back 67

Inspector

Front 68

Assess preferential corrosion in welds

Back 68

Inspector

Front 69

Assess crack like flaws and environment cracking

Back 69

Engineer or corrosion specialist

Front 70

Inspect new vessels at time of installation

Back 70

Inspector

Front 71

Vessel owner and location change- check adequate documentation is provided

Back 71

Inspector

Front 72

Determine the external inspection interval

Back 72

Inspector or engineer

Front 73

Every 10 years review and approve RPI assessments with interval beyond 10 years

Back 73

Inspector and engineer

Front 74

Consider increasing vessel required thickness for high consequence services

Back 74

Engineer

Front 75

Major repairs- temp repairs and alterations- approve methods, Materials, WPS, NDE, testing

Back 75

Inspector and engineer

Front 76

Approve all inspection and repair work at hold points

Back 76

Inspector

Front 77

Approve all repair and alteration work at completion of work

Back 77

Inspector

Front 78

Approve all nozzle installation

Back 78

Engineer

Front 79

During repairs and alterations decide if PMI is needed for questionable material documents

Back 79

Inspector

Front 80

Must be satisfied that temporary repairs is adequate for vessel continued service

Back 80

Inspector and engineer

Front 81

Allow temporary welded repairs to remain in place past “next opportunity”

Back 81

Inspector and engineer

Front 82

Determine a crack will not propagate from under a fillet weld patch

Back 82

Engineer

Front 83

Approve the use of fillet weld patch repairs

Back 83

Inspector and engineer

Front 84

Approve design and documentation of fill encirclement lap band repair

Back 84

Inspector and engineer

Front 85

Maintain vessel and relief device records

Back 85

Owner

Front 86

Determine a crack will not propagate from under a full encirclement lap patch

Back 86

Engineer

Front 87

Authorize the repair welding of cracks at stress concentrations

Back 87

Engineer

Front 88

Insert plate repairs-approve use of NDE procedure as alternate to RT

Back 88

Inspector

Front 89

Review weld spacing when installing insert plates (distance to existing welds)

Back 89

Engineer

Front 90

Review and approve the repair procedures for SS cladding

Back 90

Inspector and engineer

Front 91

Have access to operating and maintenance records that affect vessel integrity

Back 91

Inspector

Front 92

Prepare equipment repair plans

Back 92

Inspector or engineer

Front 93

Authorities all equipment repairs (excluding sect 8 div2)

Back 93

Inspector

Front 94

Authorities all repairs to division 2 vessels

Back 94

Inspector and engineer

Front 95

Authorities all alterations

Back 95

Inspector and engineer

Front 96

During repairs and alterations designate hold points

Back 96

Inspector

Front 97

Provide general authorization of limited of routine repairs

Back 97

Inspector

Front 98

Repairs- approve all methods of design, materials, WPS, NDE, and testing

Back 98

Inspector or engineer

Front 99

For repair plan of welding SS clad or alloy consider atomic hydrogen mitigation

Back 99

Engineer

Front 100

Review the use of controlled deposit welding in lieu of PWHT

Back 100

Engineer

Front 101

Verify that PWHT alternatives used are in compliance with spec and code

Back 101

Inspector

Front 102

Set NDE acceptance standards after welding is complete

Back 102

Inspector or construction code

Front 103

Approve use of alternate NDE methods after repairs and alterations

Back 103

Inspector and engineer

Front 104

Perform calculations for rerate

Back 104

Engineer or manufacturer

Front 105

Vessel re-rate must be acceptable to

Back 105

Engineer

Front 106

Monitor the repairs made to SS cladding or SS overlay

Back 106

Inspector

Front 107

Use welders and WPS’s qualified to sect IX or specified construction code

Back 107

Repair organization

Front 108

Verify that welding is done within the welders range and WPS range

Back 108

Inspector

Front 109

Maintain record of qualified WPS and WPQ

Back 109

Repair organization

Front 110

Welding records available to whom prior to welding

Back 110

Inspector

Front 111

Approve exceptions to pre heat temperature

Back 111

Engineer

Front 112

Monitor preheat temperature

Back 112

Inspector

Front 113

Develop procedure for local PWHT in lieu of a full encirclement PWHT

Back 113

Engineer

Front 114

Review the use or preheat in lieu of PWHT

Back 114

Engineer