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504 Cards in this Set

  • Front
  • Back
Statistically, which factor contributes to over 90 percent of most accidents?
Human Error
Which maintenance sections must an unathorized personnel coordinate with to gain access to vehicle maintenace shops?
CSC& VM&A
what process causes the most equipment damage and personnel injury in a vehicle maintenance shop?
Moving vehicles
What is the definition of a confinded space?
Enclosed area that may have contained flammable or toxic material
What is a good rule of thumb concerning wear of jewelry in the shop?
Leave your jewelry at home
which vehicle maintenace shop requires the two person concept?
refuiling maintenace
what is the mazimum ohm rating that a static ground in a refueling shop can have?
10000 ohm
what does an explosimeter detect?
excessive fuel vapor to air concentations.
how long do you maintain an AF Form 55 after an individual has separated or retired
12months
What is considered to be tyhe major cause of back injuries on the job?
Improper lifting techniques
what orgnaization do you contact if you suspect an area might contain a noise hazard?
base bioenviromental.
which vehicle maintenace shop can be the most dangerous to work in?
Tire shop
what is the single most important factor related to shop safety?
Common sense
When on the job, what must be the mechanic's most important consideration?
Doing the job safely.
Air Force Occupational Safety and Health (AFOSH) Standard 48-21, Hazard communication, covers all of the following, except

A) sets minimum requirements for activities that handle or use hazardous material.
B)sets minimum requirements for activities that handle or use hazardous waste
C)provides guidance for informing employees about hazardous materials
D)provides guidance for the AF hazard communication program.
sets minimum requirements for activities that handle or use hazardous waste.
what does the af Ovvupational safety and health standard 91-12 machinery, require for the use of abrasive wheel machinery in the shop?
the machine must be mounted and the grinding wheels guarded.
what personal protective equipment is required when personnel are working in the refueling shop?
cotton/polyester uniform
when operating a wire wheel that has an eye shield, AF occupational safety and health standards require personnel wear?
safety glasses
Which AF occupational safety and health standard covers vehilcle maintenace battery shops?
91-32 emergency shower and eyewash units
where can you get a copy of the msds if yours is missing?
civil engineering enviromental flight
keeping a comlete file of msds for each hazardous chemical and mixture used in the workplace
can effectively reduce waste
when detemining what type of fire extinguisher to use on a chemical fire, you should know the chemicals
specific gravity
what basic duty do vehicle maintenance shops have for hazardous waste managemnet?
Collect, identify, and document waste produced.
who must determine whether a solid waste is hazardous, as defined in the regulations?
person who generated it.
which hazardous waste will most likely be generated by vehicle maintenance shops?
degreasing solvent
What is the best definition of a hazardous waste generator?
anyone who first produced the waste
At a minimum, how long must hazardous waste records be maintained after the initial shipmnet is made?
3 years
At or near the point of generation, a generator may be allowed to accumulate
55 gallons of hazardous waste or 1 quart of acutely hazardous waste
which country is the largest user of energy
US
What is the best thing individuals can do to help reduce air pollution?
Use public transportation where practical.
What can individuals do to help reduce water pollution?
Turn in used oil to recycling centers
an effective self inspection program checks performance indicators, monitors the organizations most serious concerns and
reminds the people of their priorities
self inspection responsibilities for squadron commanders are to appoint a squadron monitor and alternate
request Si staff assistance visits and approve all squadron OPRs
the best way to conduct a thorough self-inspection spot check ist to
use an SI check list
if you are required to prepare a written report after a self inspection
immediately report all safety items to the VMM or VMS before you start the written report
After the flight monitor compiles all self inspectin reports the reports are forwarded to the
squadron monitor.
What is especially useful in identifying best practices from other maintenance activities
inspection crossfeeds.
as a supervisor your main purpose and responsivility is to
implement approved policy by leading airmen of lower grades
Some specific responsibilites of a work center supervisor include
ensuring proper tools are readily available assigning work, enforcing safety procedures and meeting training needs.
who is the focal pointy for coordinating and generating all work through your shop?
VM&A
Aside from VM&A and Materiel control what other two shops will mainshop supervisors coordinate with daily
Tire and Body
One of the best ways to interviewindividuals to find out how much they know about their job is to
simultaneously conduct informal feedback sessions and review their OJT records
in general an initial feedback session is held within 30days of
a CRO, or the closeout of an EPR that was not due to a CRO
A ratee may rquest a feedback session from his or her rater at any time
provided that 60days have passed since the last feedback
when would you pull a mechanic off a job and place him or her on another
when a higher priority vehicle needs repair and mission requirements are impacted.
as a supervisor how should you assign a specific repair to individuals
by ability and knowledge
Choose the phrase that best describes personnel
the military personnel that fill the positions required to accomplish a particular mission
What is a vehicle equivalent
A numeric value assigned to a vehicle based on its maintenace complexity
which statement best describes the man hour availability factor
the amount of time an individual is normally available to do the task identified in the AFMS
where can you find information on how manpower variabces affect specific bases
AFMS
What is one of the biggest contributions you can make to supply discipline
avoid requesting more than is needed
how many categories of property are in the supply system
2
What type of equipment item is required by field units to do their jobs
Organizational
what document is used when outfitting a specific shop with equipment
ASC 457
items that are needed to outfit an individual stationed in cold weather area are called
Equipment
what is the code used to idnetify repairable cycle assets that are primarily under depot level control?
XD
for vehicle maintenance shops a repairable item is as important as a servicable item
Becaouse it maybe the only source of supply
Consumables are expendable nonrepairable items that have the idnetifying indicator
XB
which publication is used to idnetify shop specific equipment by type and quantity
ASC 457
what pumvlications are used as source documents for individual toolboxes
ASC 403& GSA catalogs
the main objective of management and equipment evaluation program is to
Enhance transportation and civil engineering by idnetifying more effective and economical equipmnet
under the USAF War mobilization plan, orgnaizations having common distinguishing characteristics are categorized by the
UTC
What role does the LRS play in the war planning process
provide necessary forces to accomplish the in theatre mission
during which war planning phase are forces selected and time phased
III, Plan development
what is the computer supported datavase portion of an operation plan called
TPFDD
who is responisvle for developing the concept of oprerations upon receipt of tasking to support a national security objective and military objectives
Supported Commander
Of the following which is not deployable as an individual unit? a. AEW
b. AEG
c. AES
d. AEF
AEF
to support the USAF's War Mobilization Plan on function of vehicle maintenance is to
determine equipment suited for deployment
during wartime which factor would most likely drive a lower leverl of serviceablilty compared to peacetime operations
spare parts availability
for how many days after arrival to a forward location can a maintenance documentation be limited to AF Forms 1823, 1827, and 1832
twenty
Which data source provides the national command authourities a measure of a unit's existing resources and state of training against its mission requirements
SORTS
How many levels of unit combat readiness are there for status of resources and training systems reporting
five
Which status of resources and training systems unit combat rating equals substantially combat ready
C-2
which areas are measured to determin the objective factors that primarily determine the status of resources and training systems level of readiness
equipment condition, equipment on hand, and training
the overall combat readiness rating in the status of resources and trainging systems is detemined by the
unit commander
the term used for the act of marshalling assembilng or bringing together forces and their equipment to prepare for action is
mobility
who is responsible for ensuring their people are proplerly trained and evaluated and records are maintained
UDM
In which workcenter is the movement of cargo and personnel monitored an coordinated
CDF
the resonsiblity for insuring vehicles to be deployed are ready to load belongs to the
UDCC
on an internal combustion engine as the piston begines the intake stroke
the intake valve is open and the exhaust valve is closed
which of the following statements best describes an ihead engine
both the intake and exhaust valeves are in teh cylinder head
the most vommon way to drive the camshaft on a single overhead camshaft engine is by using
a timeing belt
the two types of cylindersleeves are
wet and dry
the function of a crankshaft's counterweights is to
prevent vibrations of the crankshaft
on engines that use auxilary balance shafts the shafts rotate at
twice the speed of the crankshaft
what types of vearings are nomally used for crankshaft main bearings
split sleeve
what radiator cap pressure valve assembly component holds the valve against the seal?
a calibrated spring
the function of the vacuum valve in the radiator cap is to
prevent the radiator for collapsing
the main components of a typical air operated shutter system are the shutters,
shutterstat, air cylinder and air filter
what component is the power unit for operation of a shutterstat system
air cylinder
Which of the following statements best describes fluid coupling fan operation

a. fan speed increases as underhood temperature increases
b. fan speed decreases as under hood temperature increases
c. less oil flows into the fluid coupling as its temperature increases
d. more oil flows into the fluid coupling as its temperature decreasesss
fan speed increases as underhood temperature increases
the two most common types of engine oil pumps are
gear and rotor
the releif valve is usually located in the
oil pump
what does the term full flow design mean
all the oil flows through the filter before reaching components
the primary difference in lubricatin systems among different models of engines is in how the
upper part of the engine is oiled
the purpose of windage trays used on some engines is to
prevent oil from sloshing
what is the angle of most valve seats
30 or 45 degrees
sodium is used in engine valves to
help the valve cool faster
in an overhead camshaft engine the valve tappets are loacated
between the camshaft and the valve stem
what componen restricts air flow through the carburetor throat
Venturi
the main pars of the float circuit ar the float
Bowl, float mechanism, needle, and seat
the passage in the carburetor that intersects the idle passage and provides for better fuel atomization is called
an air bleed.
what carburetor system supplies fuel when the engine runs above low speed?
main metering system
in a mechanical enrichment system, when the throttle is opened wide, the metering rods
are raised out of the jets allowing more fuel to flow.
a check valve is located in the accelerator pump discharge passage to
prevent air from entering the system as the pump makes its refill stroke
what is the most common method used to warm-up the choke spring
use electricity to heat the choke
the basic difference between a conventional carburetor and a computer-controlled carburetor is the
way fuel is metered in the main jets
what controls the flow of air to the engine on a multipoint fuel injection system
throttle plate
which pollutant is a colorless odorless poisonous gas
Carbon monoxide (CO)
Large quantities of oxides of nitrogen are formed at combustion temperatures of
2500-3000 degrees F
what component protects the fuel tank from damage in case the vent line is restricted
fuel tank cap
when the engine is at full throttle and manifold vacuum drops to zero, the positive crankcase ventilating valve (PCV) is
closed by spring tension
what can be put in a catalytic converter to improve effectiveness during certain conditions
fresh air
the air injection systems were developed to help rduce
HC and CO emissions
what catalyst in a catalytic converter converts hydrocarbon and carbon monoxide to carbon dioxide and water
Platinum
what are the two main forms of substrate material used in catalytic converters
pellet and monolith types
_________ is not a stage of computer system operation
Memorizing
An active sensor produces what internally
voltage
which module processes data from sensors and control units
vehicle control
current flow through solenoid windings will produce a
magnetic field
Two stoke cycle engines are equipped with
exhaust valves only
what type of oil pumps are exclusively used on dielel engines
gear
a cloudy apperance of diesel fuel may be caused at
low temperatures because of the formation of wax crystals
the result of a diesel fuel system using a too-low viscosity diesel fuel is the fuel
will inadequately lubricate the injectors
on some diesel engines the heater element in the fuel filter first operates at
58 degrees F
what component on some diesel injection pumps controls the amount of fuel that enters the circular charging passage
metering valve
at what injection pressure is the fuel in the direct injection diesel fuel system regulated?
40-60psi
what force causes the intensifier piston in the hydraulic actuated electronically controlled unit injectors to be pushed down
high oil pressure
when the injector solenoid is energized on a direct injection diesel enginge the
poppet valve becomes unseated allowing high pressure oil to enter the injector
what is the function of the turbo charger wastegate valve
allows exhaust gases to bypass the turbine wheel
what is used to protect the main terminal for the glow plug controller
fusible link
which switch is wired between the glow plug relay and the controller to prolong glow plug life an reduce glow plug cycles
glow plug temperature inhibit
what component provides vacuum to operate the exhaust gas recirculation valve
belt driven vacuum pump
the purpose of the exhaust gas recirculation system is to lower the formation of
oxides of nitrogen
what is the normal prssure range of a compressed natural gas cylinder
2400-3600 psi
the timing adaption system on a compressed natural vehicle
controls engine timing
the inverter on an elecric automovile changes
direct current to alternating current
what is used to charge the 12 volt battery on an electric automobile
a DC-DC converter
What theory are fuel cells based on
reverse electrolysis
what is a by product of a fuel cell
water
what does a catalyst do in a fuel cell
accelerates the reverse electrolysis reaction
what is a catalyst used on some types of fuel cells
platinum
Electricity is produced by atom to atom transfer of
electrons
the brushes and slip rings in an alternator
provide a means of connecting the field windings to an outside source of current
Alternator output is controlled by controlling the
amount of current flow through the rotor
what can supplement or replace the conventional voltage regulator on a computer controlled alternator
power train control module
most automotive starters contain
four brushes and four field coils
in a solenoid actuated starter the shift fork is moved to its original position when the solenoid coil is deactivated by a spring in the
solenoid housing and spring on the overrunning clutch
what component actuates the starter drive in a positive engagement starter
moveable pole shoe
what component is responsible for opening the set of grounding contacts in a positive engagement starter
an extension of the movable pole shoe
what is the primary difference between permenent magnet starters and conventional starters?
permanent magnent starters have no field coils
what compoent forces the ignition breaker points to open
distrubutor cam lobe
what factor determines a spark plugs heat range
the length of the insulator tip
what component in an electronic ignition system performs the same function as the points perform in a conventional ignition system
control module
what type of material must a hall effect switch have to function
semi conductor
what type of pickup is used in an optical pick up system
photo diode
a spark plug firing sooner on the engines compression stroke is known as
timing advance
what are the three main types of computer system components
input, ouput, and processing and storage
what component within the engine computer is known as the calculating part of the computer
microprocessor
what type of computer memory is erased automatiaclly when the engine is shut off
Random access memory (RAM)
what type of computer memory stores permanent information
Read only memory (ROM)
liquid crystal displays use what type of panels to illuminate a dash display
semi conductor
what component allows the operator to input data to the instrumentation computer
driver informaiton center
what is used as a quick referance chart for following and understandking a schematic
legend
what type of schematic shows a repersentation of actual component by using symbols
diagram
fluid power refers to the
engergy transmitted via a fluid under pressure
what is meant by a tandem hydraulic pump
two pumps connected together operating seperate systems (one input shaft)
a hydraulic actuator converts pressure energy to
mechanical energy
what component converts fluid power to linear mechanical power
cylinder
what is the purpose of an accumulator
store energy and keep system pressure relatively constant
a small amount of metal debris on the magnet of a manual transmission case indicates
normal engine wear
what componet is not a major shaft found in a manual transmission
reverse
on a typical manual transmission, the filrst, second, third, fifth, and reverse gears will ride on the machined journals of the
main shaft
why are helical cut gears rather than straight cut gears used in todays manual transmission
less noise is produced
which gear ratio gives you the best overdrive gear range
0.79:1
how is the clutch pressure plate mounted
bolted to the engine flywheel
the clutch release bearing fits on the
release fork
what is meant by the axis on a gear
the centerline around which a gear, wheel, or shaft rotates
in a gear set the drive member is known as the
input member
what component drives the input shaft which in turn drives the forward clutch cylinder in neutral operation of a typical automatic transmission
torque converter turbine
what is the typical gear ratio for an automatic transmission in third gear
1:1
during fluid coupling the driving member of a torque converter is the
impeller
the inner race of the torque converter stator's one-way clutch is mounted on
a splined support on the transmission pump housing
whatin a torque converter, the multiplication phase occurs when
fluid leaving the turbine vanes strikes the front fo the stator vanes
which pump is not a typical automatic transmission pump type
lobe
what type of valve will increase hydraulic pressure during certain operating conditions like acceleration in an automatic transmission
boost
what valve type controls the direction and distribution of fluid flow in an hydraulic system
flow directing
what automatic transmission valve circuit transforms engine load into a pressure signal used to control the shift valves
throttle
what type if linkage configureation is not typical hydraulic actuator configuration used in an automatic transmission
cam and lever
in an automatic transmission, the check ball in the multiple-disc clutch housing is used to
allow oil to exit the cylinder bore during certain conditions
a torque converter clutch will now apply when
the throttle is closed
what must be accomplished before you can shift in or out of 4 low (4L) and neutral in a typical transfer case?
stop the vehicle
what component is not controlled by an electronic control module in and electronic shift transfer case
mode selection switch
the speed sensor, mounted on the rear of an electronically controlled transfer case provides information to the electronic control module that is used to
determine the range shifts
what manual-locking front axle hub component forces the inner clutch ring over the axle shaft sleeve when the hub control is turned to the lock position
pressure spring
one common way to unlock automatic locking hubs is to slow down, move the shifter from four-wheel drive to two and the hubs will disengage while continuing to drive forward. another method is to change transfer case range and unlock the hubs is to
move the shifter from 4wd to 2wd, stop and then move the vehicle in the opposite direction
what is the term that generally refers to the parts that transfer power from a vehicle's transmission to its drive wheels
driveline
what type of bearings are used in cross and roller universal joints (u-joints)
needle
a removable carrier-type differential is arranged so the entire assembly can be removed from the
axle housing
with what type of axle assembly can you remove the axle shaft without removing the wheels
full floating
transaxle refers to
a transmission and a differential combined in a single assembly
what should you do if you find a constant celocity joint (CV-joint) boot with a small tear but no grease leaking out from it
replace the boot
what is the most common type of front driveaxle malfunction
a worn constant velocity joint (CV-joint)
in an effort to prevent mismatched rim components, what does federal law require?
the rim size and type must be stamped on the wheel and rim components
which type of small wheel and tire assembly is usually found on the steering axle of special purpose industrial vehicles
split rim
what component is not part of a three piece wheel assembly
split side ring
what piece of equipment can be utilized to prevent back injuries when removing a heavy and awkward wheel and tire assembly
wheel dolly
when initially inflating a tire that has been rebuilt you only want to inflate the tire to approximately 15psi because this
ensures that all the components have seated properly
what does a static imbalance cause on a wheel and tire assembly
vibration up and down
the track rod is used in the rear suspension of some vehicles to prevent
side to side movement of the axle
ball joints are connected to the control arm by all of the following methods except
welding
what prevents the vehicle from bouncing too much when going over a bump
shock absorbers
in the vehicle suspension system how are the ends of the stabilizer bar connected
each end is linked to each side of the suspension
what type of suspension leveling system incorporates air shocks a height sensor and a compressor
automatic
in a parallelogram steering system the steering gear is connected to the rest of the steering linkage by a
pitman arm
in a parallelogram steering system the movement of the pitman arm is transmitted to the tie rods by
a center link
in a parallelogram steering system the outer tie rod is connected to
a steering arm
the two most common types of power steering pumps are
vane and slipper
in the vane type power steering pump what causes the vanes to move out against the inner surface of the cam ring as the rotor begins to turn
centrifugal force
what power steering pump component uses pressure differential to regulate the volume of fluid leaving the pump
flow control valve
in an external power steering system what is connected directly to the steering center link and pitman arm on the steering gear
a control valve
in a power rack and pinion steering gear the two hydraulic chambers in the housing are divided or separated by the
rack piston
when the rear of the tires is closer together than the front of the tires describes what alignment angle
toe out
the usual cause of an out of specification steering axis inclination is a
bent steering knuckle
the most common cause of premature tire wear is
improper tire pressure
a thrust angle is when the
front wheels are aligned in relation to the rear wheels
what is the purpose of a brake booster
assist brake pedal application
brake fluid that should be free flowing at all temperatures refers to
viscosity
which types of brake fluid can be mixed together
DOT3 & DOT4
brake fluid contaminated with a petroleum based substance is indicated by
swollen rubber parts
which vehicle is most likely to be equipped with a single master cylinder
tug
what master cylinder component allows fluid to enter the rear of the cylinder as the piston is pushed forward during brake application
intake port
why are the master cylinders piston cups designed to deflect during brake release
to prevent a vacuum from developing in front of the piston
what light duty hydro-booster system component makes some power assisted brake applications possible if steering pump pressure fails
accumulator
what hydro-max booster system component provides hydraulic power for reserve stops if the hydraulic pump fails
electric motor pump
in a non-servo brake the brake shoes are held against the backing plate by
hold down springs
on a system with basic cable automatic adjustment mechanism the cables eye is attached to the
anchor pin
what component of the one shot automatic adjustment mechanism meshes with the teeth of the adjuster strut
adjuster quadrant
in a disc brake system what caliper component forces the piston back into the bore after the brakes are released
seal
what caliper type is not rigidly mounted to the steering knuckle
floating/sliding
in a disc brake system a fixed caliper is attached to the steering knuckle with
bolts
when does maximum braking action occur
just before wheel lockup
what anti-lock brake system type has a standard master cylinder which is separate from the hydraulic actuator
non-integral
how many wheel speed sensors are generally found on a three channel anti-lock brake system
4
the rear wheel speed sensor for generic rear anti-lock brake systems is located on the
differential
what is the purpose of an exciter ring in the rear wheel anti-lock brake system on a vehicle with a differential mounted speed sensor
produces a pulsing voltage signal as the exciter ring teeth pass the rear wheel speed sensor, which is the interpreted by the electronic control unit
to send a signal to the electronic brake control module the vehicle speed sensor calibrator changes the
analog signals to digital signals
the major components of a hydraulic control valve include all of the following except the

a. isolation valve and solenoid
b. valve and solenoid
c. flow switch
d. accumulator
flow switch
when anti-lock braking is required what component prevents rear wheel lock up as needed
isolation/dump solenoid valves
on a vehicle equipped with a rear wheel anti-lock system, energizing what hydraulic control valve component prevents master cylinder pressure from reaching the rear brakes
isolation valve
in a four channel anti-lock brake system how many electro-hydraulic valves are found in the system
4
if the amber warning is turned on in a four channel anti-lock brake system what system component is disabled
ABS
how does a wheel speed sensor generate and send a voltage signal to the computer
magnetic induction
what is the purpose of a hydraulic spring accumulator in an anti-lock brake modulator assembly
store pressurized brake fluid for use during anti-lock brake operations
where is the differential pressure switch located on an anti-lock brake system
on the junction block
if a trailer has an electric brake system the emergency brake away regulation requires that the trailer be provided with what
battery back up
what is required as an additional component for a hydraulic drum brake system on a trailer to reduce hydraulic pressure and deactivate the brakes when backing up
reverse solenoid
with electric brakes as power is applied to the electromagnets in the brake cluster, what component applies the brake shoes to the drum
magnets pull directly on the brake shoes
Most air compressors are lubricated by using oil
from the engine oil
which air system reservoir is connected to the output line of the air compressor
supply
which air system reservoir supplies the rear brakes with air pressure
primary
which air system reservoir supplies the front brakes with air pressure
secondary
which air system component protects against excessive air pressure build up in the event of governor failure
safety valve in the supply tank
what air system circuit component closes the primary exhaust valve when the foot valve is applied
primary piston
the main difference between a floor mounted foot valve and a suspended type foot valve is the
way they are mounted
what air brake component is connected to the relay valves supply port by an air line
reservoir
in order to release the parking brakes how is the parking brake control valve actuated
pushing the button in
what valve protects the truck's air system if there is an air loss in the trailer's air system
Tractor protection valve
a simple brake chamber's body and cover are held together by
A Clamp
to service the basic parking brake chamber you must manually cage the power spring by
using a special release stud
on the manual slack adjuster, what component prevents the adjusting screw from inadvertently turning
lock-sleve
what are the main components of the wedge asssembly
wedge, roller cage, and return spring
where is the front tone ring mounted on an anti-lock air brake system
spindle
what shuts down the central tire inflation system if air pressure drops below 80 PSI
CTIS low-pressure switch
the failure of the central tire inflation system to function properly is caused by the flollowing conditions except

a. air system leak
b. malfunctioning controller
c. faulty vavle or defective solenoid
d. terrain switch set for wrong driving conditions
Terrain switch set for wrong driving conditions
when checking the central tire inflation system main control valve for propler valve actuation you heard an audible click what does this mean
the valves are operating correctly
what typer of restraint is an air bag.
passive
in an air bag system, how is the inflator assembly electrically connected between the safing sensor and crash sensors
in series
which location is not a common location of the safing sensor
inside the trunk
what component is responsivle for transferring electricity from the steering column to the inflator on an air bag equipped vehicle
Clock spring
how long will the air bag diagnostic monitor store a back up power charge after the battery is disconnected
30 Mins
what is the minimum amount of time you should allow an air bag to cool before handling it after deployment
10 mins
how many resistor coils of the resistor block are in series with the blower motor when the blower switch is in the "HI" position
None
an air conditioning system cools the passenger compartment by
absorbing heat with an evaporator
what chemicla is R-12 composed of that makes it harmfull to the ozone layer
chlorofluorocarbon
what kind of compressor oil is used in refrigeration systems
R-12 uses mineral based oil
R-134a uses polyalkylene glycol
what is the function of the fixed orifice tube
provides a restriction to refrigerant flow entering the evaporator
what component of a fixed orifice tube system is designed to prevent liquid refrigerant from entering the compressor
reciever dryer
if not on the receiver/dryer, where is the sight glass normally located on vehicles so equiped
in the liquid line between the condensor and evaporator
what kind of compressor constantly produces the same output volume of refrigerant relative to revolutions per minute
Fixed displacement
How many cylinders are contained in radial compressor and what kind of displacement is produced
Four; fixed displacement
what kind of force locks the compressor's hub and pulley together
Magnetic
the unique feature of the high mobility mutipurpose wheeled vehicle differential is that they are
interchangeable
what is the max speed for hmmwv runflats if the two rear tires are punctured
20 mph
what is the drawbar pull rating of the MS51335 pintle hook assembly
18000 lbs
what gauge wire does most M-series automotive circuits use
14 gauge
what HMMWV starting system component prevents the starter from reengaging while the engine is running
protective control box
what provides a ground for the HMMWV generating system
circuit 3
how many forward and reverse gears are available when using the transmission in conjunction with the transfer case on the 2 1/2-ton M-Series
eight forward and two reverse
what major exterior components of the 5 ton mseries permit towing by another vehicle
lifting shackles
which component on the 5ton mseries front winch engages the winch drum gear to the drive gear of the winch motor
clutch lever
what hydraulic component is primarily used to rescue vehicles that become deeply stuck
rear winch
what major component for raising and lowering the wrecker crane eleminates twisting of the hydraulic lines connecting reservoir to the stationary pump
swivel valve
which component on the 5 ton mseries front whinch engages the winch drum gear to the drive gear of the winch motor
clutch lever
what hydraulic component is primarily used to rescue vehicles that have become deeply stuck
rear winch
what major component for raising and lowering the wrecker crane eliminates twisting of the hydraulic lines connecting reservoir to the stationary pump
swivel vavle
the fuel injectors on the maxxpro cat1 vehicle are actuated by
high pressure oil
the run flat on the maxpro cat1 vehicle allows the vehicle to operate at speeds up to
35 miles per hour for 30 miles
what voltages can the electrical system of the maxpro cat 1 protected vehicle provide
12,24, and 110v
which areas protected by the fire supperssion system on the maxpro cat 1 vehicle operate manually
fuel tank and tires
on the maxpro cat 1 vehicle, which armor component attaches externally to the base armor
catcher plates
on the maxpro cat 1 vehicle, which armor component attaches to brakets and is held several inches from the vehicle body
effector assemblies
on the maxpro cat 1 vehicle what assists the operator in opening and closing the forward doors
air
on the maxpro cat1 vehicle what assists the operator in opening and closing the rear door/ramp
hydraulics
what condition does the nuclear biological chemical system in the couger cat 2 vehicle create in the cab
pressurized
the ballistic glass on the cougar 6x6 cat 2 vehicle is protected by
laminates
what part of the crane includes the engine transmission and drive axles
carrier assembly
what does the crane's digital engine monitor display if a critical fault if found
warning, the fault code and its description
which best describes the arva crane axle locks
hydraulic cylinders connected to the transmission
brake fluid pressure in the arva crane brake system in supplied by the
15 gallon per min hydraulic pump
the hydraulic pump on the arva crane is a
tandem gear type pump
what do the crane's joystick manipulators use to manipulate the main control valve spools
pilot pressure
how many rated capacity indicator system transmitters are on the crane
2
if the crane goes into a two block condition which functions are disabled
boom down, winch up, boom extend
what is used in place of the older, standard control cables to provide more precise operation of the controls on the crawler tractor
hydraulics
oil pressure at the bottom side of the shigt lever spool valve on the crawler tractor is used to
lock the shift lever into position
the parking brake used on the crawler tractor is
external contracting
how many spool valves are in the main control valve on the crawler tractor
2
what type of pilot pump is used for the hydraulic implement system on the crawler tractor
gear type
what crawler tractor component provides the connectin between the final drive and the track
drive sprocket
how many forward and reverse gears are produced by the MB-4's transmission
four forward and one reverse
in the event of a hydraulic pump failure or when the mb4 needs to be towed what can you use to release the parking brake if the engine is inoperable
use a hand pump to pressureize the system
what component stops the air compressor from continually compressing air
governor
the p19 power divider is mounted on the flywheel housing between the
engine and transmission
which p19 component allows the operator to maneuver the vehicle while pumping water or foam
modulating clutch
the p19 water pump clutch is a
dry-type, snap over center clutch
what min air pressure activates the p19 water pump clutch air chamber
90psi
which p19 componet lubricates the moculating clutch center output shaft and all gears within the power divider
gear type pump
which p19 component controls the power divider low oil light that is located on the cab dash
flow switch
the p19 controlled traction clutch pack applies when an operator engages the
differential lock switch
what must you do before filling the p19 water tank from a hydrant
open the top hatch
all piping on the p19 is made of `
stainless steel, bronze or brass
which two p19 components make up the foam proportioning system
multimetering manifold and enductor
the p19 multimetering manifold delivers foam consentrate using three orifice controlled by
air valves
the p19 dispensing system pressure relief vavle is located in the system piping
onthe outlet side of the water pump
which p19 dispensing system valv econtrols the operation of the pressure relief valve
piolot relief valve
the p19 roof turrent is a remote
manual type
the p19 dispensing system hose reel is returned to the stored positino
electrically or manually
where are the p19 winterization system controls located
left dash panel
the p19 winterization system consist of how many systems
three
in order to purge the combustion chamber of unburned fuel and fumes after combustion stops, the p19 winterization system booster heater blower motor relay should remain closed for
2 1/2 to 3 mins
the p19 air system uses a three way control valve commonly called the
agent selection valve
the main purpose of the air double check valve is to
direct air pressure to various components
the p19 air system inversion valve piston is forced back to the normal position by
a spring
the p23 torque converter/power divider is connected to the agent water pump drive by the
pto
during a fire fighting operation the p23 power divider agent pump clutch is engaged from the cab by using the
electric swich
how many nine inch rockford clutch pack assemblies are in the p23 transmission
1
what is the overall lubrication capacity of the p23 transmission
120 quarts
how many on off solenoides does the p23 transmission control module control
6
the electronic pressure regulator in the p23's despensing system is located
inside the shift tower console
what term do we use to describe the foam propotioning system used on the p23's despensing system
around the pump
how many winterization systems are there on the p23
2
under normal conditions how often do you change the coalescent filter in the air dryer of the p23
annually
what color are the axxessory air system lines on the p23
yellow
on the south west mobile 25k the operation of the hydraulic system is accomplished using hydraulic cylinders which are activated by electrically controlled
manifold assemblies
on the south west 25k the emergency power source connector is mounted on the side of the
battery box
on the halverson loader what contains all the switches gauges and indicator lights for starting and shuting down the engine
dash panel
on the halverson loader what provides the base for mounting front drive steer axle rear axle, power unit, electrical, hydraulic and fuel systems
the chassis
how does the rear axle on the halverson loader attach to the chassis
pivot pins
the 60k loader steering system is
hydraulic over mechanical
if a hydraulic pump on the 60k loader fails what enables continued hydraulic operation
crossover manifold
what type of drive pump does the 60k loader hydrostatic drive system use
swash plate type
how many drive hubs on the 60k produce final drive output power from the drive motor to the wheels
4
what allows for connection of external air pressure on the 60k
glad hands
what preheats the 60k loader batteries for cold wather starting
pan liner
what component on the 60k loader is protected from over heating by a circuit breaker in the a16 module
emergency power unit
what drives the fuel system lift pump on the hyster 10k forklift
camshaft eccentric
the main hydraulic control valve of the hyster 10k includes
4spool valves, four load check valves, and a two stage relief valve
what valve on the hyster 10k prevents the carriage from quickly dropping incase of a hydraulic failure
fail safe relief valve
how are the two 12vt batteries on the cat at wired
series
what prevents the cat at forklift from aticulating during maintenance procedures
steering frame lock link
the vehicle frame and body are combined together s a unit in a
unitized body
what type of frame misalignment do you have if the vehicle receives a side impact collision and the vehicle's rear wheels will not track properly
sway
if you do not have specialized measuring equipment determining frame misalignment; what other method are you using if you transfer checkpoints to a level floor
plum bob
what auto body shape has the appearance of a curved surface
crown
what type of auto body curved surface will not spring back once enough force pushes the body surface out of shape
high crown
if you are repairing an auto body surface with concave damage which hammer should you use to repair the surface
crowned face bumping hammer
what auto body repair hammer do you use for finish work
dinging
what auto body repair tool do you hold against the inside of the body panel to back up the blows of a hammer
dolly block
how much heavier should a dolly block be than the hammer you are using for body repair
three times the weight of the hammer
when making auto body repairs with a bumping spoon where do you place the spoon in relationship to the metal surface
between the metal surface and the hammer
what type of hammer do you use to strike a bumping spoon
ball-peen
which spoon would you use as a pry tool on a damaged vehicle panel
body
what do you call the damage to the body panel where there is an increase in surface area
stretch
after you inspect and analyze the body damage your next step in the straightening is to perform
bumping
the auto body repair process where you release a stretched area with a cross -peen hammer and a specialized dolly is called
cold shrinking
in which auto body repair process do you use a torch, a flat faced hammer, dolly block, and a sponge with water
hot shrinking
when is it necessary for you to measure horizontal and vertical diagonals from a like vehicle of the same model and body design
when there is damage to the vehicle on both sides
before you apply any heat to any severe body bends for straightening you should first
remove any upholstery from around the damaged area
what two methods can you use to straighten a deck lid
manually and hydraulically
estimating guides list vehicle parts in what order
front to back, outside to inside
what type of vehicle construction requires inspection of undamaged areas unrelated to the actual point of impact
unibody
before you order any abrasive disc for the circular disc grinder, consult the operators instructions that come with the grinder or
mesure across the disc to see what size you have
name the two parts of plastic filler that require mixing when applying body filler
resin base and catalyst
what type of applicator pressure is used when you apply to a metal surface
firm hand
when you are preparing a fiberglass panel, how much of the total material thickness should you bevel from both accessible sides of the panel
1/3
which type of plastic softens when heated and hardens as it cools and can be heated/cooled repeatedly with the same result
thermoplastic
the best way to match up the proper plastic welding rod material with the material being repaired is to
match the iso symbol
which composite plastic repair uses a backing patch
double sided
what should you consider when storing vehicle paints
weather and extreme temp changes
paint flextive agents
are usually used in primers and clear coats
what is a disadvantage of low VOC paints
equipment requirements
if the pressure switch malfunctions on the electric motor air compressor excessive air pressure is relieved by the
safety valve
if the pressure switch malfunctions on the electric motor air compressor excessive air pressure is relieved by the
safety valve
to control the width of the paint spray pattern on a spray gun adjust the air
control screw
to comply with some air quality rules relating to VOC, paint gun pressures must be below
10 psi
which type of HVLP paint systems generates oil free, dry, air and high temps
turbine
which type of HVLP paint systems uses standard shop compressed air and special orifice to reduce air pressure in the air nozzle
step up unit
you should adjust the spray gun to operate at the max speed consistent with the paint, rate of flow, body surface, and
individual skill
before using a paint stripper to remove paint from a vehicle you should consult with
environmental or bioenviromental engineering
which type of sand paper is good for use on paint finishes
silicon carbide
you are going to mask an area 31 by 27 inches to do this properly you should cut the masking paper to a dimension of
31 1/2 by 27 1/2 inches
the type of paint solvent you use will control paint flow and the
drying time
within what time period should you apply a primer with a spray gun after you clean and prepare the body surface
with in 24 hours
what type of sanding should you perform after the primer thoroughly dries
wet
which are properties of the basecoat in the base coat/clear coat paint system
it has no shine and is susceptible to the uv rays of the sun
at least what grit sandpaper should be used to scuff sand the clearcoat in a base coat/clear coat spot or full panel repair
1200
allowing the solvents to evaporate between applications of coats (a short period of time) is the definition of
flash time
what area of the under body do you pay close attention to as you clean the loose under coating rust deposits mud and other foreign material off the vehicle
seams welds and corners
when cleaning the under body of loose undercoating do not use
the steam cleaner
you should be sure to keep you hands away from the nozzle of the airless spraying apparatus when applying undercoating because the materiel coming out of the nozzle
is under high pressure
what allowances must you provide for automotive glass when temperature is a factor
expansion and contraction
what type of auto glass can be used for replacement of side and rear windows on a vehicle but nota windshield
tempered
what type of glass is used for a windshield on a vehicle
laminated
what is the problem if you notice a rainbow or colored spots on a windshield when sunlight strikes it at different angles
decomposition of the plastic layer
the plastic layer inside the windshield allows for it to bend out of shape after breakage and still provide protection for
the vehicle occupants
what would you use to install the seal around the rear window glass in a bus
window seal installation kit
why should you wash the new glass thoroughly with clean water at low pressure after you finish the edges with an edger
to remove the grinding compound or grit
what device at the bottom of the door window on a vehicle provides support for raising and lowering the window into the door
channel
how should yo install a channel to the window glass
force the channel on the glass
regardless of the type of door hinge, what procedure is common to replacing both bolted and welded door hinges
marking cribing the position of the old hinge
doors are removed from welded on hinges by
drilling out the circular welds in the hinge
before installing a new door with welded hinges, you should corrosion protect the drilled holes in the pillar with
a med bodied sealer
what item can save much of the labor involved in hinge replacement
bushings
if your vehicle has gas filled absorbing bumper unit what actually attaches to the bumper and retracts when the bumper collides with an object
piston ram
you should never weld on or near a gas filled bumper unit because it could
explode
during installation of a seat belt as part of an accident repair what should you do with the damaged retractor mounting area
return it to the original shape
before you do any welding on the frame work of a vehicle seat you must first remove the
padding
what do some manufactures use for extra strength and support in seat covers
bolster wire
on what axis is the sewing hook on the 206RB sewing machine and what part drives the hook
horizontal, hook driving shaft
which component on the sewing machine surrounds the feed dog and keeps the material from slipping
needle plate
from the thread stand of the sewing machine the thread proceeds next to the
tension controller
when setting the needle bar on the sewing machine adjust the stitches per inch (SPI) to the
8 SPI setting
which component do you move to time the sewing hook with the needle
hook collar shaft
when in time the sewing machine hook will be
1/16 inch above the needle eye
after how many hours of use should you lubricate the sewing machine
4
what cooling system component keeps the coolant in the engine until it reaches a certain temp
the thermostat
as manufacturers lowered hood design on vehicles it became necessary to lower the height of the radiator this brought the creation of the
cross flow radiator
name the radiator core components that radiate heat away from the coolant flowing through the core
fins
what device on the combination test bench allows you to submerge the radiator in the test tank
elevator work platform
before you conduct an oil cooler pressure test you must firs
make sure the inlet and outlet openings to the radiator are open
what collects and sticks to the interior walls of the entire cooling system and interferes with heat transfer by slowing the circulation of coolant
rust and scale
forcing water through the radiator in the reverse direction of normal flow is known as
back flushing
what does the second digit of the SAE metal id number indicate
percentage of predominate alloying agent
as a safety factor acetylene cylinder valve fittings have
left handed threads
the oxygen cylinders valve fittings have
right handed threads
when using acetylene from a cylinder and pressure reducing regulator what is the max useable psi
15psi
what should you do prior to opening acetylene or oxygen valves with the regulators already installed
back off the adjusting screw all the way
what should you do prior to installing the regulator on a full unused cylinder
open and close the cylinder valve quickly to blow away any debris in the opening of the valve
what type of threads do the acetylene hose fittings have
left handed
which cutting torch conditions will cause small pieces of carbon to float in the surrounding air
lighting the torch with only the acetylene valve open
when you change an oxyacetylene welding tip to a higher number you increase the
volume of the flame
how large of a diameter should you maintain the molten metal pool in oxyacetylene welding
3/16 to 3/8 inch
what technique of oxyacetylene welding would you use for welding heavy metals that require deep penetration
weave
before you start your oxyacetylene cutting operation why should you pay attention to you surrounding area
to prevent sparks from traveling into other work areas
what would happen if you were to lay a piece of metal directly on the cement floor and started cutting it with a torch
the concrete would explode into little pieces
spreading out a thin layer of molten fluxed metal weld ahead of the main deposit is known as
tinning
what kind of flame is used during silver brazing
neutral
which part of the flame should be applied to the work in the silver brazing process
the outer envelope
what is plasma
ionized gas
which variable determines a plasma cutter's ability to cut thicker metal
amperage
which component of the plasma torch channels secondary gas or water
shield cup
what are two consumables in plasma cutter torch
electrode and cutting nozzle
how long do you purge the plasma gas from the lines after a part change
2 to 3 mins
what pushes electricity through an electrical circuit as you weld
voltage
to alter the current setting on an AC arc welder containing a variable resister use the
hand wheel
the slag covering over the solidified molten metal during SMAW operations
keeps impurities away from the extremely hot metal
what are the two most important SMAW factors you can control for effective welding
penetration and electrode selection
if you have to arc weld where moisture is present what should you do before inserting a new electrode
turn off the welder
what type of technique are you using to start the arc when you move the tip of the electrode across the metal surface like a match
scratching
what max metal thickness can you successfully arc weld with out preparing the edges
1/8 inch
what characteristic is most noticeable when GMAW steel parts using 100 percent argon shielding gas
insufficient penetration
what will be the result if you set the shielding gas flow rate too low for gas shield welding
contamination
the AWS classifies steel GMAW electrodes by their
tensile strength and chemical composition
which GMAW transfer method will not occur if carbon dioxide is used as the only shielding gas
spray arc
excessive stick-out can result in the GMAW discontinuity called
porosity
when GMAW excessive penetration can result in
cracking
when cutting HSLA components from a damaged vehicle which process is not recommended for use unless it becomes absolutely necessary
oxyacetylene torch
when cutting HSLA steel with an oxyacetylene torch you should try to limit the torch time to
3 mins
what type of current is generally used for GTAW
AC
which direction does current flow during GTAW when the polarity of the arc is negative
electrode to the work surface
the oxides that form on aluminum have melting points nearly
3 times that of aluminum
why is it important to clean the oxide from aluminum before welding it
oxides can contaminate the weld
what quality of the gas tungsten arc welding process cleans off the oxides that form on aluminum
reverse polarity of the AC arc