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95 Cards in this Set

  • Front
  • Back

What is friction

Resistance of movement of two surfaces in contact

What are the 3 common forms of friction

Sliding


Rolling


Fluid

What form of friction has the most friction

Sliding

What form of friction has the least friction

Fluid

What are liquids and gasses both considered

Fluids

What are 3 important jobs of lubrication

Reduce friction,


Protect against corrosion,


Dissipate heat

What is needed to form an oil wedge

Minimum shaft speed

What are the effects of viscosity on a machines power consumption

Increased friction increases power consumption

What is the worldwide accepted unit of viscosity measurement

Centistoke cSt

What is viscosity index

Change in viscosity over a range of temperatures

What is better a high or low VI

Higher is better

How do you determine pour point

3 degrees over the gel temperature

Does w in 10w30 mean weight?

No

What common percentage of oil are additives

22 percent

What temp are petroleum based oils stable

Up to 55 celsius

What temp are synthetic oils good to

250 celsius

In an oil bath arrangement how high should the oil bath be

1/2 to 1/3 up the lowest rolling element

What kind of lubrication system are ring and chain

Mechanical

What is the most suitable type of nozzle for high speed lubrication systems

Mist nozzle

What is the drop point

Lowest temperature that the oil separates from the grease

What are the 2 main factors of proper grease selection

Speed, temperature, and load

Do 90% of bearings fail as a result of over lubricating

No

How much should you fill a bearing housing with grease

One third full

What is a load that is perpendicular to the shaft

Radial load

What is a load in line with the shaft

Axial load

What are the 2 main functions of journal bearings

Holds the journal in location and supports intended radial load

Describe the common construction of a thin shell split bearing

Steel backer


Copper middle


Babbitt overlay

What 2 seats are available on a thick walled split beating

Plain and spherical

Is there a difference in load and speed capacity of a split shell vs a solid bushing

No

What can cause oil whirl

Unsteady load at high speed

What is one type of bearing that can combat oil whirl

Lobed bearing

What provides the full film lubrication on hydrostatic bearings

External pumps

What do hydrodynamic bearings rely on to create full film lubrication

Rotation

What type of thrust bearing can handle the greatest load and in what direction

Tilting pad in the axial direction

What property allows abrasives to become entrapped in the bearing material

Embedability

What property allows the bearing to not weld and seize to the journal during startup

Compatibility

What ensures good heat transfer in split bushings

Crush

What are locking tabs and notches good for

Ensure the split bearing is located properly and will not rotate.

Should you use a soft blow hammer to install a bushing

No

What are 3 methods to check bearing clearance in journal bearings

Plastigage


Lead wire


Direct measurement


What are the components of a roller bearing

Seals,


Raceway,


Rolling elements,


Outer ring


Inner ring


Cage

Cylindrical roller thrust bearing

Four point contact ball bearing

Deep groove single row ball bearing

Spherical roller bearing

Single row tapered roller bearing

Thrust ball bearing

What bearing requires the least amount of radial space

Needle bearing

What rolling element has more contact area ball or roller?

Roller

What is the designation for a bore taper ratio of 12:1

K

What shield type limits the speed of the bearing

Rubbing seal

What are 3 bearings that handle misalignment

Carb,


Spherical,


Self aligning

If the bearing fit in the housing or on the shaft is incorrect but the bearing is in spec what should you do

Replace or repair the shaft or housing

What type of bearing has a designation starting with 7

Single row angular contact

What bearing has a designation of 6

Deep groove ball bearing

What is the extra number for in a 5 digit bearing code

Roller width

What is the inner bore of a bearing with the last 2 digits 02

15mm

What size is the bore on a bearing with the last 2 digits 03

17mm

What 2 bearing arrangement is the most rigid

Back to back

What load does the fixed bearing in a fixed/floating setup

Axial and radial

What supports more load plain or anti friction bearings

Plain

How can the loaded zone of a tapered roller bearing be increased

Reduce the clearance

What are 2 ways of measuring how far a bearing has been driven up a tapered adapter sleeve

Tightening angle,


Dial indicator

Where would you check the clearance of a double row spherical roller bearing on a bench

The top (unloaded zone)

What is the difference between residual and running clerance

Running clearance is after thermal expansion from operation temperature

If the pillow block is 43 celsius how hot are the rolling elements and inner ring?

63 celsius rolling elements


73 celsius inner ring

What is the difference between brinelling and false brinelling

Brinelling is caused by you,


false brinelling is caused without you

What are 2 ways for a machine to ingest contamination

Faulty seals


Breather

What are 2 sources for electric arcing in a bearing

Poor welding procedure,


Static buildup in machine

What are 2 main advantages of rubbing seals

Retain oil,


Positively seals from water and fine contaminants

What are 3 ways a lip is Helt to the shaft once installed

Garter spring


Interference fit


Gas or liquid pressure

What is most important when handling mechanical seals

Keep them clean and free from damage

Does the fixed pillow block bearing allow axial expansion

No

What direction should eccentric collars be installed

Direction of shaft rotation and locked with a set screw

Why would you use a spherical roller bearing rather than a cylindrical roller bearing

Axial loads

What needs to be done to a pillow block to control heavy horizontal radial loads

Welded support blocks

What are 2 tests that can be done to check a bearing while the machine is running

Listen for irregular sound


Vibration analysis

How does the area of contact affect the load bearing ability of a bearing

Higher contact area = more rolling elements = more load

What type of load shifts through an arc of less that 180°

Oscillating

Hydrostatic bearings rely on what for lubrication

External pump

When there is a heavy reversing load what type of bearing/lube system would be needed

Hydrostatic

What is crush for

Good heat transfer

What is another name for antirotation device

Tang

What are 3 methods of measuring bearing clearance

Bump check


Plastigage


Feelers

What is the main function of the bearing cage

Push rolling elements through the unloaded zone

What is the distinct feature of a maximum capacity deep groove ball bearing

Loading slots

What is the designation for normal clearance

No designation

What is the most rigid 2 bearing setup

Back to back

Are cylindrical roller bearings a good choice for axial float

Yes

What are the first number and last 2 numbers on a deep groove ball bearing with a bore of 17mm

6 and 03

What is the taper ratio of k

12:1

What is the main disadvantage of a rubbing seal

Increased friction


Increased heat

What type of fit does the rotating element require

Interference fit

Are bench and running clearance the same

No bench is before installation and running is installed and at temperature

What is the rule of thumb for setting clearance on a spherical roller bearing with a tapered adapter sleeve

Final clearance is half of initial clearance