Lean manufacturing is an approach that delivers the highest-quality product while eliminating all types of waste, including lost time and material. The HRM curriculum is based on the Culture of Empowerment Model, adopted from Toyota’s Human Systems Model as described in “Toyota Culture, the Heart and Soul of the Toyota Way” (Jeffrey Liker and Mike Hoseus, 2008).The curriculum contains 10 modules that each focus on a key area of the Culture of Empowerment Model. Each module is designed to share HRM best practices related to lean manufacturing, and contains interactive exercises that allow factory managers to assess their current state and identify improvement opportunities in areas including recruiting, selection, employee development, performance management, worker-management communication and retention.
Once Athleticon secures contracts, it can begin a process to develop and pilot HRM programs with contract manufacturers. The programs will encompass training for contract manufacturing management on HRM best practices that are aligned with lean manufacturing, surveying workers to provide insight into key issues and learning what steps are needed to ensure we create an empowering work environment. The participatory training includes …show more content…
Use the average of the 4-6 forecasts as the company’s forecast – this will help the company select product lines so they are produced early in the production season (which begins nearly a year before the retail season). This system will cut both overproduction and underproduction in half - enough to increase profits by 60% and will result in more than 99% product availability.
Delivering precision in an innovative products company like Athleticon is critical. Outsourcing manufacturing to developing countries and investing in an integrated software solution that interacts with all departments, warehouses and users across the enterprise, would allow the company to improve communication with overseas factories, eliminate duplicate processes, cut weeks out of its design-production lifecycle and provide better cost accounting to eliminate waste and increase profit margins. But better of all, it will ensure that the customer receives the right products on