Chapter 1
INTRODUCTION
An automotive manufacturing industry aims at meeting the customer requirement by providing the good quality of product. So many company focus to reach the global market in satisfying the customer demand. Quality of the product is achieved by minimization of rework, reducing scrap rate and minimizing man hour on rework. Rejections in automotive industry occur due to not placing the product for required specification. Now a day’s rework of rejected parts are common but rework add losses to the company net profit, if the company is a continuous mass production where the products go through a series of process to come out with final product. Piston head manufacturing travels through a sequence of manufacturing and machining processes to become end product. Quality control at every workstation is important. Controlling measures for preventing the defect parts being accepted and sent through next stations need to be avoided to reduce the defect rate in the processing itself. Pareto analysis helps to identify and classify the defect according to percentage significance. Cause and effect diagram is a useful tool in identifying the major causes. This diagram helps to build a relationship. Brainstorming is done with utilising these quality tools to provide with a effective …show more content…
Manufacturing process needs attention otherwise it causes damages to company profit. Quality management includes controlling the quality to maintain and improve the product quality. This paper mainly focused on using cause and effect diagram to improve quality, reducing scrap. This method helps to identify the causes in radiator manufacturing process. This paper aims at improving the total production of fin opening from 7% to 9%. So quality tools helps in significant manner to improve the
INTRODUCTION
An automotive manufacturing industry aims at meeting the customer requirement by providing the good quality of product. So many company focus to reach the global market in satisfying the customer demand. Quality of the product is achieved by minimization of rework, reducing scrap rate and minimizing man hour on rework. Rejections in automotive industry occur due to not placing the product for required specification. Now a day’s rework of rejected parts are common but rework add losses to the company net profit, if the company is a continuous mass production where the products go through a series of process to come out with final product. Piston head manufacturing travels through a sequence of manufacturing and machining processes to become end product. Quality control at every workstation is important. Controlling measures for preventing the defect parts being accepted and sent through next stations need to be avoided to reduce the defect rate in the processing itself. Pareto analysis helps to identify and classify the defect according to percentage significance. Cause and effect diagram is a useful tool in identifying the major causes. This diagram helps to build a relationship. Brainstorming is done with utilising these quality tools to provide with a effective …show more content…
Manufacturing process needs attention otherwise it causes damages to company profit. Quality management includes controlling the quality to maintain and improve the product quality. This paper mainly focused on using cause and effect diagram to improve quality, reducing scrap. This method helps to identify the causes in radiator manufacturing process. This paper aims at improving the total production of fin opening from 7% to 9%. So quality tools helps in significant manner to improve the