Importance Of Process Design

Superior Essays
Process Design

The design and management of accurate processes are the foundation to any operation. Effective process design is the basis for all successful operations management practices; therefore it is important to fully understand it.

What is Process Design?
Process design involves understanding the characteristics of the product to determine the appropriate manufacturing techniques; it “translates product design into the technical knowledge, organizational capabilities and operating processes needed to create the product” (Pisano, 1997)

A process is normally designed around 2 major factors of what needs to be delivered.
1. Volume – this could be high or low
2. Variety – this could be small or large

Objectives of Process Design
…show more content…
Companies which have a high demand of product/services will want to design processes which provide minimum throughout times and processes that meet the supply/demand.

Dependability as a process objective
A process that is designed to be dependable will provide dependable process resources and also reliable process output timings and volume. This will in turn benefit the organization to provide on time deliveries, and also cause less disruption.

Flexibility as a process objection
A good process design will enable a company to process a wide range of products and services that can be delivered. A flexible will process design will also make change easy of processing states.

Cost as a process objective
Typical process design objectives include capacity to meet demand, and also eliminate process waste, which can be of many types: (Slack, Chambers, & Johnston, 2010)
• Excess capacity
• Excess process capability
• In process delays
• In process errors
• Inappropriate process inputs

VOLUME AND VARIETY
The most important factors when designing processes is volume and variety of the products and services that it
…show more content…
Continuous Process
2. Assembly Line Process
3. Batch Process
4. Project Process

CONTINUOUS
Continuous Processes are designed in a way that they can run for 24 hours, 7 days a week and may only be stopped for maintenance proposes. As they are highly automated and operate at very high volumes, it is very difficult to change over from producing one type of product to another. (Paton, Clegg, Hsuan, & Pilkinton, 2011)

Examples of continuous production industries are the Beer Industry, Paper, Electricity Companies, etc.

Figure 2: Continuous Water Treatment Process (Slack, Chambers, & Johnston, 2010)

ASSEMBLY LINE PROCESSES
Assembly lines are recognized by the preplanned sequence of operations, which move items from one stage to the next. They are setup to produce discrete products such as Cars, washing machines, mobile phones, etc.

Assembly lines are designed to be very efficient and produce high volumes of standardized products. This is also known as Mass

Related Documents

  • Improved Essays

    1. Compare and contrast the following methodologies for improving business processes: Six Sigma, Lean Thinking, and Total Quality Management. Give examples where each methodology is preferred. Six Sigma is defined as a business process that allows companies to drastically improve their essential point by designing and monitoring everyday business activities.…

    • 814 Words
    • 4 Pages
    Improved Essays
  • Improved Essays

    Grant Enterprises is considering an opportunity cost, “where one will choose one alternative over another and are relevant costs for decision-making purposes” (Sawyer, Jackson & Jenkins, 2013, p. 10). What elements will management need to consider to make a relevant decision about a new product? Marketing could survey the marketplace to get a fill for how a new product could be received. This data would be useful in determining a possible price; manufacturer suggested retail price range, discounts for volume purchases and acceptance and likely demand. Marketing will need to understand the products general deign and function to provide a marketing campaign portfolio, ultimately providing the material needed by the sales department.…

    • 372 Words
    • 2 Pages
    Improved Essays
  • Improved Essays

    The team will then take post it notes and map out the entire process step for step. Then the members will comb thru each step weeding out the waste. The steps of the process that hold value to the customer remain in the process while the business value, and the waste they have to cut out or alter to support the objectives of the process. After the team identifies the value added steps they once again convene in the toll gate…

    • 582 Words
    • 3 Pages
    Improved Essays
  • Improved Essays

    Businesses to achieve their goal for which they are set up involve number of activities. To better handle or manage these activities or to make the work easier these activities are divided into smaller activities or tasks. A process is simply a well-defined set of steps and decisions points for executing a specific task (Vsellis, 2015). Streamlining these tasks, certain agreed upon steps are followed. So process methodology is an agreed upon way of doing business or running these activities.…

    • 968 Words
    • 4 Pages
    Improved Essays
  • Improved Essays

    § Processes: All processes and policies in the organization have been analyzed for better customer satisfaction and accordingly improvement in processes have been made so that high level of quality can be achieved in organizational…

    • 1170 Words
    • 5 Pages
    Improved Essays
  • Decent Essays

    Simulation has become a popular research tool in process management, particularly for process flow optimisation. According to Maria 1 ”A simulation of a system is the operation of a model of the system”. It presents a lucrative mechanism for problem-solving particularly for complex and unmanageable problems. It is a flexible methodology that can be used to examine the performance of proposed business activities and observe their interactions with other components. Simulation can offer insight to business managers and provide evidence to justify an investment or adoption of a particular process or service.…

    • 292 Words
    • 2 Pages
    Decent Essays
  • Improved Essays

    The purpose of process group is to provide a safe environment for group members to work through their thoughts, behaviors and struggles and finding ways to relate this with others, fostering interpersonal interactions and providing growth. Also, this group provides members with a comfortable place to share openly, life events and the co-occurring cognitions and permitting processing of thoughts and ability to practice altered ways of thinking and behaving in a group setting. Focus on self-exploration and giving and receiving feedback. Practice newfound interpersonal skills and behaviors. Unstructured no singular topic of discussion.…

    • 221 Words
    • 1 Pages
    Improved Essays
  • Improved Essays

    Problem Context: In this article from Interfaces on Capacity planning they discuss the challenges of estimating capacity of production for AstraZeneca Pharmaceuticals and discuss. The model was designed by professors at University of Delaware. They use Microsoft Excel-based optimization tool (VBA add-in OpenSolver) to solve the linearized formulation of the problem. The toll which they developed plans capacity for tablet production over a wide span of time ranging from several months to years.…

    • 785 Words
    • 4 Pages
    Improved Essays
  • Great Essays

    1. How will you recruit your employees, and what will you be looking for? a. I will recruit my employees through online postings of my available positions such as Craigslist and Indeed.com. I will also add the available positions (as the positions are needed) to my company website: www.itsevidentmedia.com b. This is the ad for our newest hire, a Social Marketing Assistant, which list the roles and requirements Evident Media Inc. is looking for: 1. What kind of training will they go through?…

    • 602 Words
    • 3 Pages
    Great Essays
  • Improved Essays

    For instance, it seeks to improve the efficiency and quality of the operational process. However, the approach puts more emphasis on streamlining the processes and waste management. The Six sigma applies statistical data to the process making even and precise. The aim of designing the six-sigma method was to eliminate defects in any system. On the other hand, the lean approach identifies the need for a given process first and evaluates whether the process adds value.…

    • 1146 Words
    • 5 Pages
    Improved Essays
  • Improved Essays

    Deere and company had taken over creating a new manufacturing plant to create their skid-steer loader. The idea is to get the new facility fully operational within 24 months, with a budget of $35 million that will be use to regain control of the design and the manufacturing that was hold by the New Holland Company. There is a market projection of growth of 15-20 per year, with future projection of overall growth sales of 1.2 billion giving the company a big incentive to get the project up and running as soon as possible. (Rungtusantham).…

    • 1015 Words
    • 5 Pages
    Improved Essays
  • Great Essays

    Ford Company The Ford Motor Company is an American company that was founded in 1903. The manufacture automobiles, trucks and offer different services around the world. They also have another brand of car that is called Lincoln brand names. Their services came from parts until maintenance in the different dealerships around the country, Ford headquartered is located in Dearborn, MI.…

    • 930 Words
    • 4 Pages
    Great Essays
  • Improved Essays

    Ebags Case Study

    • 1505 Words
    • 7 Pages

    According to Schroeder, Goldstein, & Rungusanatham (2011) “the considerations required for process selection include the volume of the product and whether the product is standardized or customized” (p. 78). Typically, “high-volume products that are standardized will be made on an assembly line, and low-volume customized products will be made using a batch or job shop process” (Schroeder et al., 2011, p. 78). Currently, 85% of eBags product sales are manufactured and drop shipped to customers by luggage manufacturers such as Samsonite, Eastpak, and Briggs & Riley (Schroeder et al., 2011). Therefore, these companies make their own production process and order fulfillment decisions.…

    • 1505 Words
    • 7 Pages
    Improved Essays
  • Improved Essays

    In his article The Process Writing Method (2002), Daniel J. Jarvis summarizes the Process Writing approach as outlined in Gail Heald-Taylor’s book, Whole Language Strategies for ESL Students (1994). Jarvis claims that the method has played an important role in teaching throughout his career. He describes the method while providing examples from his own experience as an ESL teacher. He also demonstrates how he adapted the method by incorporating illustrations into students’ writing. Jarvis provides the reader with the basic stages of a novel approach to teaching writing.…

    • 752 Words
    • 4 Pages
    Improved Essays
  • Improved Essays

    Figure 1: Operation Management Function The main goal of the operations management would be to productively need to utilize the available resources, create products or provide service that meet customer needs and requirements, which efficiently handle the processes without any confusion. The responsibility and the accountability of the operations management is to ensure the output of the input transform through all the process happens with high efficiency, continuously and without any kind of interruptions. The main six factors which are influencing in the operation management are: process and product design, lean production techniques, capacity management, organizations and systems development, performance and improvement strategy and supplier development strategy (Stevenson, 2014).…

    • 998 Words
    • 4 Pages
    Improved Essays