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51 Cards in this Set
- Front
- Back
Harry Nyquist
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published the first theoretical paper on automatic process control.
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Manual Control
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Technician looks at a gauge or sight glass and makes adjustment to a piece of equipment that directly affets a process variable.
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Flyball Governor
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first example of feedback control. James Watt 1st to apply to steam engine as speed control mechanism.
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John Ziegler and Nathaniel Nichols
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Described new way to tune PID control loops
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Model 4004 Microprocessor
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World's first processor on a chip that paved way for development of the modern digital control
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Process Variable
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pressure, temperature, level, flow, and analytical. "condition thats controllable"
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Instrumentation
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measure and control process variables. Is eyes, ears, and decisionmaking element of equipment
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Pressure
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force applied to a unit of area.
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Gases/Vapors Force:
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uniformly over all surfaces.
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Liquids apply Force:
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accordance to their depth and density
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Temperature
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Measure of average kinetic energy of substance. Fahrenheit, Celsius
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Flow/Flow Rate
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quitity of fluid that moves through a pepe within a given time. Expressed in volume or mass units per unit of time (GPM) (PPH)
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Level
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Position of either height or depth along vertical axis. Surface position of a material in a vessel.
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Differential (Delta) d/p
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difference b/t measurements taken from 2 separte points.
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Alanlytical
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measure chemical/physical properties of a process stream. Chromatographs, pH meters, and viscosity meters.
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Other process variables
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Weight, Speed, Vibration, Acceleration
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Instrumentation categorized by:
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Location, Function, Power Source
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Location
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Local/Field- instrument located near process
Remote- Inst. located away from process. Receives/transmits signal to another location. E.I. Control room inst. |
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Function
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Sensing-
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Control Loop
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Grp of inst. acting together to control a single process variable.
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Control Systems have
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measurement sensor, transmitter, controller, and final control element <Valve
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First instrument in loop:
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Sensing/measuring/transmitting
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Indicating
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Showing current conditions. Digital readout or graduated scale with pointing device. EI transmitters, recorders and controllers
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Transmitting
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Sends signal to a remote location.
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Transmitters
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measureing and transmitting device built into a single unit.
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Recording
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records/registers a process variable.
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Controlling
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maintains a process variable at a specific quintity. May exist as physical entity (local controller) or algorithm (subroutine or program) in a remote location such as a computer or control room rack or cabinet.
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Power Sources
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Depends on how all inst. function together inside control loop or how inst functions alone.
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Pneumatic
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Loop that uses air/gas as primary power source. They're self purging, and non-electrical. Signal is 3-15PSI (pounds per sq. in)
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Individual Instruments
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Combination power sources used within a loop
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Electronic Instruments
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powered by electricity.
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Sub Catagories of Electronic Instumentation are divided by signal and include:
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Analog, Digital, and analog-digital hybrid
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Analog
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continuous electronic signal to measure,amplify, and produce
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Digital
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can produce digital or analog output signal. presented in a coded form by packets of 1's and 0's
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Analog-digital hybrid
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produce analog output signal. microprocessors in these inst. can be communicated via a frequency signal that shares same wires as analog signal
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Signal Produced
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Analog and Digital
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Analog signal
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contains all values from one point to another
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Analog pneumatic signal
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3-15PSI
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Analog electronic signal
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4-20 milliampere (mA)
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Digital Signals
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Use binary numbers to represent continuous values or discrete states.
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Binary number representing analog quantity
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can be produced by means of an analog to digital (A/D) Converter.
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Smart transmitters
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A/D converter built in them. Output signal may or may not be digital
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What happens to the pressure in a closed container when temperature increases/decreases?
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Temp increase causes a pressure increase. Directly proportional. EI Radiator
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What happens to the boiling point of a material when pressure increases/decreases?
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Boiling point increases when the material pressure increases; boiling point decreases when pressure is lowered.
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Normal boiling point
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temperature at which the liquid boils at atmospheric pressure. If vapor pressure exceeds atmospheric pressure, the liquid evaporates
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What happens to the volume of a material when temperature increases/decreases
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Volume increases when the temperature increases and volume decreases when temperature decreases. EI coolant system in car
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What happens to the density of a material when temperature increases/decreases?
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Density decreases when the temperature increases. density increases when temperature decreases.
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What happens to the flow of a material when the differential presure across an Orfice plate increases/decreases?
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Flow rate change causes a change in differential pressure; reduced flow results in decreased differential pressure
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Flow and Differential Pressure
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By Daniel Bernoulli. how flow thru a pipe would react to change in pipe diameter.
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Bernoulli Principle
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as the speed of a moving fluid increases the pressure within the fluid decreases.
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How do variable changes affect accurate measurement?
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A change in one variable in a process can have a profound affect on another measurement variable.
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