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51 Cards in this Set

  • Front
  • Back
Harry Nyquist
published the first theoretical paper on automatic process control.
Manual Control
Technician looks at a gauge or sight glass and makes adjustment to a piece of equipment that directly affets a process variable.
Flyball Governor
first example of feedback control. James Watt 1st to apply to steam engine as speed control mechanism.
John Ziegler and Nathaniel Nichols
Described new way to tune PID control loops
Model 4004 Microprocessor
World's first processor on a chip that paved way for development of the modern digital control
Process Variable
pressure, temperature, level, flow, and analytical. "condition thats controllable"
Instrumentation
measure and control process variables. Is eyes, ears, and decisionmaking element of equipment
Pressure
force applied to a unit of area.
Gases/Vapors Force:
uniformly over all surfaces.
Liquids apply Force:
accordance to their depth and density
Temperature
Measure of average kinetic energy of substance. Fahrenheit, Celsius
Flow/Flow Rate
quitity of fluid that moves through a pepe within a given time. Expressed in volume or mass units per unit of time (GPM) (PPH)
Level
Position of either height or depth along vertical axis. Surface position of a material in a vessel.
Differential (Delta) d/p
difference b/t measurements taken from 2 separte points.
Alanlytical
measure chemical/physical properties of a process stream. Chromatographs, pH meters, and viscosity meters.
Other process variables
Weight, Speed, Vibration, Acceleration
Instrumentation categorized by:
Location, Function, Power Source
Location
Local/Field- instrument located near process
Remote- Inst. located away from process. Receives/transmits signal to another location. E.I. Control room inst.
Function
Sensing-
Control Loop
Grp of inst. acting together to control a single process variable.
Control Systems have
measurement sensor, transmitter, controller, and final control element <Valve
First instrument in loop:
Sensing/measuring/transmitting
Indicating
Showing current conditions. Digital readout or graduated scale with pointing device. EI transmitters, recorders and controllers
Transmitting
Sends signal to a remote location.
Transmitters
measureing and transmitting device built into a single unit.
Recording
records/registers a process variable.
Controlling
maintains a process variable at a specific quintity. May exist as physical entity (local controller) or algorithm (subroutine or program) in a remote location such as a computer or control room rack or cabinet.
Power Sources
Depends on how all inst. function together inside control loop or how inst functions alone.
Pneumatic
Loop that uses air/gas as primary power source. They're self purging, and non-electrical. Signal is 3-15PSI (pounds per sq. in)
Individual Instruments
Combination power sources used within a loop
Electronic Instruments
powered by electricity.
Sub Catagories of Electronic Instumentation are divided by signal and include:
Analog, Digital, and analog-digital hybrid
Analog
continuous electronic signal to measure,amplify, and produce
Digital
can produce digital or analog output signal. presented in a coded form by packets of 1's and 0's
Analog-digital hybrid
produce analog output signal. microprocessors in these inst. can be communicated via a frequency signal that shares same wires as analog signal
Signal Produced
Analog and Digital
Analog signal
contains all values from one point to another
Analog pneumatic signal
3-15PSI
Analog electronic signal
4-20 milliampere (mA)
Digital Signals
Use binary numbers to represent continuous values or discrete states.
Binary number representing analog quantity
can be produced by means of an analog to digital (A/D) Converter.
Smart transmitters
A/D converter built in them. Output signal may or may not be digital
What happens to the pressure in a closed container when temperature increases/decreases?
Temp increase causes a pressure increase. Directly proportional. EI Radiator
What happens to the boiling point of a material when pressure increases/decreases?
Boiling point increases when the material pressure increases; boiling point decreases when pressure is lowered.
Normal boiling point
temperature at which the liquid boils at atmospheric pressure. If vapor pressure exceeds atmospheric pressure, the liquid evaporates
What happens to the volume of a material when temperature increases/decreases
Volume increases when the temperature increases and volume decreases when temperature decreases. EI coolant system in car
What happens to the density of a material when temperature increases/decreases?
Density decreases when the temperature increases. density increases when temperature decreases.
What happens to the flow of a material when the differential presure across an Orfice plate increases/decreases?
Flow rate change causes a change in differential pressure; reduced flow results in decreased differential pressure
Flow and Differential Pressure
By Daniel Bernoulli. how flow thru a pipe would react to change in pipe diameter.
Bernoulli Principle
as the speed of a moving fluid increases the pressure within the fluid decreases.
How do variable changes affect accurate measurement?
A change in one variable in a process can have a profound affect on another measurement variable.