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300 Cards in this Set

  • Front
  • Back

What are the 4 most common fuels for internal combustion engines?

1. Natural Gas


2. Light fuels


3. Heavy fuels


4. Propane

What are the 2 criteria for internal combustion classification?

1. Type of fuel used


2. The type of working cycle

What is the most environmentally friendly fuel to burn in an ICE?

Natural gas

Ignition of a heavy fuel in an ICE is produced by?

High temperature caused by compression

Governing an internal combustion engine is achieved my adjusting?

The quantity of gas admitted

A 4-stroke engine is equipped with what type of valves, and how many?

Two or more poppet valves.

How are the poppet valves held in place in a four stroke engine?

By a spring

What are the 2 ways a 4-stroke engine is lubricated?

1. Splashing


2. Pumping oil in the crankcase

What are the 2 main advantages of a 4-stroke engine?

1. Better fuel economy


2. Better control at high speeds

How is the fuel/gas mixture drawn into the cylinder for combustion in a 2-stroke engine?

By vacuum from the cylinder

How are 2-strokes lubricated?

By mixing oil in the gas

2-strokes cycle 2x the speed of a 4-stroke, but why don't they produce double the power?

Because they are less efficient in cylinder scavenging

What are the 4 sequences in a 4-stroke combustion?

1. Suction


2. Compression


3. Power stroke


4. Exhaust

What is the pressure and temperature of a 4-stroke compression stroke?

540-650 degrees C and 2800-4200kPa

What is cylinder scavenging?

The removal of exhaust gasses in an ICE

What is the one difficulty experiences in 2-stroke engines?

Removal of exhaust gasses from the cylinder before the next compression stroke

What are the most common number of cylinders in an ICE?

4, 6, 8, and 12

What type of ignition does diesel engines use?

Compression Ignition

How is gas delivered to the cylinders in a diesel engine?

By pumps and injectors

The moving parts in a steam engine are similar to what type of engine?

Steam engine

What can the compression ratio reach up to in a diesel ICE?

25:1

The majority of diesel engines are started using?

Compressed air

Briefly describe the 2 different ways the compressed air can start a diesel engine.

1. By supplying the air to an air powered motor that will turn over the engine


2. By supplying the air to one of the cylinders

What is the approx. pressure of compressed air that is supplied to the diesel engine for starting?

2100kPa

Diesel engines must be _____ before starting.

Primed

What must be checked on a diesel engine prior to startup? And what are you looking for?

The valves must be checked to see if they are moving

T/F - Only 4-stroke engines can be started using compressed air?

False

Improper fuel injection in a diesel engine may be due to ___ or _____ injectors.

Worn or choked

In some cases, incomplete combustion on a diesel engine may be due to?

Overloading

T/F - A diesel engine can have a HX to cool the water in the water jacket around it

True

Hight speed automotive diesel engines run best when the cooling water is how hot?

Near boiling point

What is the ideal range of temperature for a larger industrial diesel engines cooling water?

50-60 Degrees C

If the cooling water is too hot in a diesel engine, what can happen?

The oil sealing properties reduce

What happens if the cooling water is too low in a diesel ICE engine?

The oil becomes sluggish and it prevents proper distribution

Diesel engine governing is accomplished by?

Governing the fuel

How is oil kept out of the combustion chamber in an ICE?

Piston rings

What is the range of power requirements for pumps?

1KW - 75,000KW

What is the most important thing for choosing the right pump for boiler FW?

It must be able to overcome the pressure in the boiler

Chemical feed pumps are usually _____ units.

Small capacity

Why must pumps be mounted on reinforced concrete foundations?

To provide stability and vibration control

What is static discharge head?

The distance from the center of the pump to the free surface of the water in the discharge tank

That is total static head?

The distance of supply water level to discharge water level

What is static suction head?

The distance from the free surface of the supply tank to the center of the pump

What is dynamic head?

Friction, velocity and pressure head

What are the 3 types of pumps?

1. Reciprocating


2. Rotary


3. Centrifugal

In a reciprocating pump, liquid is drawn in through a?

Suction ball check

In a pump, if liquid is only discharges every 2 strokes it is called a?

Single acting pump

Centrifugal pumps convert ______ to _____.

Centrifugal force to velocity

What is installed in centrifugal pumps to make the conversion of energy more efficient?

Diffuser Vanes

What type of pump is most common for heating and chiller systems?

Circulating pumps

How do dynamic pumps work?

By accelerating the water

Is the centrifugal pump a positive displacement pump?

No

When head in a centrifugal pump increases, _____ will decrease?

Capacity

T/F - Centrifugal pumps can be ran with the valves closed

False

What causes cavitation?

Vapour bubbles

Staging pumps is used to increase?

Differential pressure.

A turbine pump is also called a?

Regenerative pump

In a turbine pump, water is circulated almost?

360 Degrees

A turbine pump can generate pressures almost ____ the centrifugal pump.

Several times

T/F - Rotary pumps are positive displacement pumps

True

Gear pumps are used up to what pressures?

10,000 kPa

What type of pump would be used to transport large amounts of fluid?

Centrifugal pump

Turbine pumps are best suited for?

High pressure service

Wear rings on a pumps are installed to?

Reduce clearance between the shaft and improve sealing

What is the advantage of wear rings?

They are cheap and easy to replace

What are wear rings usually made out of?

Bronze and cast iron

Wear rings are usually installed on the?

Hub of the impeller

What are compression pump seals usually made out of?

Nylon, Teflon, lead or copper

T/F - Packing in stuffing boxes is meant to completely seal water in pump

False

Why should there be some leakage of water in packing boxes?

Because the water provides lubrication, and if there is not water the seals will overheat and burn up

What is a lantern ring for?

To provide a port for water lubrication and a stuffing box

what are the 4 advantages of mechanical seals?

1. Less maintenance


2. No shaft wear


3. Reduce leakage


4. They work under high temp

What are the 2 main disadvantages of mechanical seals?

1. More expensive


2. Pump must be taken out of service when the fail

All mechanical sals have 2 pairs of _____ held in by ____.

Sealing rings held in by spring & mating ring

What are the 2 types of shaft misalignment?

1. Angular


2. Offset

Pump shaft misalignment causes ___ and ___.

Overheating and excessive wear on bearings.



What is pump priming?

Filling the pump with water and removing the air prior to startup

How would you prime a pump that is located above the suction tank?

By using an external source

Flexible couplings will compensate for?

Axial shaft misalignment

What are the 2 types of air compressors?

1. Positive displacement


2. Dynamic

Describe the concept of a positive displacement compressor

Air is trapped, its volume is reduced and the discharges at a higher pressure

How does the stages of compressors work?

The # of stages is dependent on if there is more than one size of cylinder

T/F - Sliding vane compressor has a water jacket

True

What is the operating speed of a sliding vane compressor?

3000r/min

What is the most common drive for a sliding vane compressor?

Electric motor

What is the least efficient compressor?

Sliding vane

What is the operating speed of a lobe compressor?

1750 r/min

How many lobes does the male and female end of the lobe compressor have?

Male - 4 lobes


Female - 6 lobes

In a lobe compressor, which lobe is powered by the motor?

Male lobe

What is the operating range for a rotary screw compressor?

3,000-12,000 r/min

Centrifugal compressors are used in _____ applications

Large volume, low pressure applications

Intercoolers decrease the?

Amount of power to compress air

Intercoolers may be ___ cooled or ___ cooled.

Air cooled or water cooled

What 3 things should be provided on a intercooler?

1. Safety valve


2. Pressure gauge


3. Thermometer

Instrument air must be passed through?

Sorbents

What does a adsorbent do to water?

Condenses it to a thin layer of water

When an adsorbent becomes saturated it needs to be?

Regenerated

What is the 2 functions of an air receiver?

1. Store compressed air


2. Reduce pulsations from compressors

Air filters should be installed where on compressors?

On the inlet line

Where should a check valve be installed on a compressed air system?

Between the compressor and air reciever

What are the 3 ways to control a compressor?

1. Start/stop


2. Variable speed control


3. Constant speed motor

External lubrication involved every moving part except the?

Cylinder

Internal lubrication involves the?

Cylinder wall

T/F - Dynamic compressors use internal lubrication

False

Temperatures dont become high in a compressor until?

Maximum compression

Before you start a compressor, ____ must be turned on.

Cooling water for cylinder jackets

Where are cast iron sectional boilers used?

In small and medium steam and HW heating applications



Cast iron sectional boilers are placed _____ and connected by ?

Placed side-by-side and connected by tie rods and push nipples.

How are cast iron boilers sealed?

High temperature rope

Each section of a cast iron boiler is placed on a rigid supporting that also contains the?

Burners

On a horizontal cast iron boiler, how many nipples connect sections?

One

On a horizontal boiler the hot gas travels in what type of pattern?

Zig-zag pattern

What are the 3 main advantages of cast iron boilers?

1. Corrosion resistant


2. Easy to assemble


3. Can be placed together for more capacity

When are heating boilers most efficient?

When they are running at full capacity

Modular heating boilers can be continued to create more?

Chapters

T/F - In modular heating boilers, flow through the chapters is continuous

True

T/F - Each individual chapter in modular heating boilers has its own burner and controls

True

The burners in the cast-iron boiler chapter are controlled by the?

Step-controller

Before oil can burn it must be?

Atomized

Why is atomization needed to burn oil?

To increase SA of oil touching 02

What temperature must heavy oils be heated to for burning?

95 Degrees C

What are the 3 types of oil burners?

1. Air and Steam atomization


2. Mechanical


3. Centrifugal

Air atomizing burners is usually only used one what type of heating boilers?

Larger packaged boilers

The air atomizing oil burner uses compressed air at what pressure ?

100 kPa

T/F - Air atomizing can be used on light oil or heavy heated oil?

True

T/F - Most industrial burners use atomizing air instead of atomizing steam

False

What is the size of the nozzle in mechanical oil burners?

1mm

In constant capacity oil burners, oil is supplied at what pressure?

700 kPa

Constant capacity oil burners cannot be?

Regulated

Constant capacity oil burners usually come as?

A packaged unit

Rotary cup burners spin at?

3500rpm

Any lift more that 4m for oil must use a ___ Pump

Double-stage

T/F - Double stage pumps have a return line

True

What type of ignitors are usually used on oil burners?

Electric ignitors

Electric ignitors usually require a step up transformer to step the voltage up from ____ to ____.

240v to 10,000-12,000Dc

Weak ignition of oil can cause a?

Puff back

What is a puff back?

A puff back is when a large amount of oil explodes in the furnace

What is the approx. oil pressure for light oils?

550-700 kPa

For pressure relief valves on oil burners, where does a 1 pipe system discharge oil to?

The inlet line of the pump

Modulating oil systems are supplied with ____ Kpa oil.

1380kPa

What is the minimum distance the oil tanks can be away from furnaces?

0.6m

Oil tanks should be how many meters away from electrical panels

1m

What is the highest head pressure allowed in oil tanks?

30kPa

how are the secondary burners lit in a multi-burner system?

By the primary burner

What are the 2 classifications of gas burners?

1. Pre-mix burner


2. After-mix burner

What is primary air?

The air that is supplied to fuel in a burner

What is secondary air?

The air that is supplied in the furnace

If the burner flame is a long pale blue flame, it is an indicator that?

The pre-mix percentage is low

Premix percentage in burners should be?

30-40%

What is the most common shape of gas burners?

Rectangle

Is the ring-burner a premix or after-mix burner?

After-mix burner

What is the main advantage of natural gas as a fuel?

No storage space is required

What are the 3 types of pilot burners?

1. Continuous


2. Intermittent


3. Interrupted

Describe the continuous pilot burner

Pilot that stays on, even if the boiler is off

Describe the intermittent pilot burner

Pilot the at lights and stays on for the duration that the boiler is on

Describe the interrupted pilot burner

The pilot lights to light the boiler then turns off after the main flame is lit

Automatic gas valves need what type of shutoff?

Positive shutoff

Solenoid valves contain what type of plunger?

Soft iron

T/F - large boiler burners should be supplied with full gas right away

False

To prevent furnace puff, oil & gas must have how long of a gradual delay?

4-5 seconds

A hydra-motor valve is ___ to open and __ to close.

Quick to open and slow to close

All pipe fittings that cannot be identified should be?

Discarded

What is the most common type of gauge?

Bourdon tube gauge

All gauges should have a ____ between the gauge and boiler.

Pigtail

Pressure connections on boilers should be no less than _____.

1/4" NPS

Boiler pressure gauge connection that are made or wrought iron should be no less than_____ in size.

1/2"

What is the purpose of a pigtail (syphon) on a pressure gauge?

To have a water connection between the steam and pressure gauge to protect the gauge

What is important when using the dead-weight tester?

To spin the piston to ensure there is no friction

What is the disadvantage of the hydraulic comparator gauge tester?

Very inaccurate

The oil in the dead-weight tester and the hydraulic comparator are?

Medium weight oils

What are the 2 types of valves used on the inlet and outlet of boilers?

1. Gate valve


2. Globe valve

What type of valve offers the least resistance?

The gate valve

A outside screw and yoke type valve is recommended when steam outlet is?

51mm or bigger

FW piping should be arranged so that?

It doesn't directly impinge on boiler tubes

FW piping MUST have a ______.

Check valve

What are the 2 type of check valves?

1. Swing check


2. Lift check

What is the range of sizing for blowoff piping?

19-51mm

What is the purpose of vent valves?

To allow air out of the boiler when being filled and air in when drained

A globe valve should be used in FW piping when?

It is used to control flow

T/F - Pressure or altitude gauges are not required on all heating boilers

False

The scale on altitude gauges must not be less than ___ or more that ____.

1.5 and 3.5

What are the 2 pointers on altitude gauges?

1. Water height


2. Pressure

In a system with an open expansion tank, the pressure gauge displays?

Pressure due to hydrostatic head

Each boiler must have a thermometer located in the boiler ______.

Discharge

When saftey relief valves are tested with steam the must _____.

Pop

How are boilers constructed to allow the boiler to drained without draining the entire water system?

By installing stop valves on the inlet and discharge

What temperature are open expansion tanks limited up to?

80 Degrees C

The air in a closed expansion tank acts as a?

Cushion

In a closed expansion tank, an air separator directs?

Air into the expansion tank

What is the first step in HW boiler startup?

Check for a valid inspection date

What are the 2 ok conditions that may seem wrong during startup?

1. Light smoking


2. Condensation

What causes light smoking in boiler startup?

The furnace being slightly cold and not completely burning the fuels



What causes condensation during boiler startup?

The gold pipes are condensing the water out of the flue gasses

Heating up a boiler too fast could cause?

Thermal shock and uneven expansion

Whenever going on duty what 2 things should always be checked on a HW boiler?

Pressure and temperature

What is the minimum temperature allowed in HW boiler? Why?

77 Degrees C, to prevent flue gas condensation

What percentage is the safety relief valve set at on a HW boiler?

25% above working pressure

The flame in HW boiler should always burn?

Bright and evenly

Stack temperature is a good indication of?

Burning condition

The maximum operating temperature in a HW boiler should never exceed?

121 Degrees C

How are radiators constructed?

With large surface areas for good heat transfer

Older versions of radiators are made out of?

Cast iron

What are new radiators made out of?

Light steel welded together

What is a unit heater?

A convector with a blower of fan

What are the 3 components that are integrated un a unit ventilator (univent)?

1. Air filters


2. Dampers


3. OA inlets

How did old steam heating systems remove air from the system?

Petcocks

Radiator traps allow?

Condensate to escape from the radiator but not steam

Vacuum pumps help?

Condensate removal

The exhauster is a?

Series of nozzles

What are horizontal pipes called in steam heating systems?

Mains

What are vertical pipes called in steam heating systems?

Risers

What is a wet return?

When the main is below the water line in the boiler

Describe a one-pipe system in steam heating.

There is one pipe for the steam and condensate

What is the pressure range for a 2-pipe gravity return system?

0-130kPa

What is important in a gravity steam heating system?

The boiler must be located below the radiator

A brand new steam heating system should first be?

Started up by the contractor

Air vents on steam heating systems should be cleaned?

Regularly

What is common practice in steam heating systems?

To perform an overhaul every summer

A pressure balancing device that prevents boiler pressure from forcing water into the return line is called?

Hartford loop

A vacuum pump maintains a vacuum of ____ higher in the condensate system.

7-10 kPa

What is the maximum temperature allowed in a gravity HW heating system?

77 Degrees C

What is the 2 most common pressures in a hydronic heating system?

85 and 140 kPa

What is the cheapest HW heating pipe configuration?

Series loop

What is the disadvantages of the series loop and the one pipe HW heating layouts?

Water gets cooler and it travels through the building.

2-pipe direct HW system is also called?

First fed, first returned

The difference between the 2-pipe direct system, and the 2-pipe reverse return system is that?

The 2-pipe reverse return, return water makes a full loop before returning to the boiler.

T/F - in a multi-zone HW heating layout, each zone has its own pump

True

T/F - A single circulator is used for a multi-zone heating system

True

What are the 3 advantages of HW systems over steam?

1. HW boiler is smaller and more compact


2. Piping pitch is less critical


3. Less maintenance cost

Snow melting coils should be placed at least ____ under the concrete?

5cm

The max temperature in radiant heating panels is about?

80 Degrees C

Diverter fittings were used in?

1-pipe systems to divert water from the main to each convector

Why is it important to vent HW systems during startup?

Because cold water contains more air

Air separators can be described as?

Air scoops in pipes.

What is a more common air separator in HW systems, and how does it work?

The Aristotle separator, its a fitting on the boiler that has a pipe that raws water from more deep in the water line so less water is obtained.

What is installed to prevent occupants from contaminated water?

Back flow preventer

What is the minimum pressure at the highest point in a HW heating system?

12 kPa

FW for heating boilers is usually controlled by a?

Float

The float housing in a HW boiler also usually houses the?

Low water cutout

ASME states that the low water cutout must cut off the boiler before?

The water level drops below the visible point on the gauge glass

What are the 2 ways HW boilers are filled with water?

1. Electric feeder valve


2. Float operated mechanical feeder valve

What are the 2 ways HW boilers are supplied with water?

1. Hartford loop


2. FW pumps

Why are Hartford loops installed on HW boiler FW systems?

In case the check valve fails

T/F - the amount of HW leaving the boiler should be the same amount of condensate returning

True

T/F - If multiple boilers are used in a plant, each individual boiler has its own feed water control.

True

How is the size of condensate receiver determined?

by the amount of water evaporated in 1/2 an hour

What are the 2 HW boiler FW impurities?

1. o2


2. co2

What are the 3 types of HW boiler combustion controls?

1. On/Off


2. High/low


3. Modulating

What is the most inefficient way to control a HW heating boiler?

ON/Off control

What is the purpose of a differential spring in a on/off HW boiler control?

Increases shutoff range for boiler

What is the high/low switch for in HW boiler combustion control?

Large demand control

In a modulating burner control, what controls the burner?

The change in resistance on the controller

What is the difference in steam boiler controls from HW boiler controls?

HW controls have expanding elements

Boilers with high/low or a modulating burner must have a?

Damper

What are the 3 safety switches on a HW boiler?

1. Low air


2. Low gas


3. High gas

What type of burners are required for high-low fire control?

Multiple burners

What are the 3 types of flame detectors?

1. Flame rod


2. Thermocouple


3. Photoelectric cell

What type of flame scanner is used for a pilot burner?

Thermocouple

Voltage supplied from a thermocouple is usually no more than?

30mV

Thermocouples in series are called?

Thermopiles

The flame rod acts like an?

Electrical circuit

The infrared cell contains what type of material?

Lead-sulphide

In an infrared scanner, as infrared light increases, resistance?

Decreases

What is the maximum temperature for a ultraviolet light?

10 Degrees C

The maximum temperature for a lead-sulphide cell is?

50 Degrees C

What is the pressure range that is supplied to a pneumatic storage tank?

480-550 kPa

The sensing element in a pneumatic controller measures the?

Change in temperature, humidity and pressure in space

When a controller increases its output with an increase in system condition it is called?

Direct acting

Bi-metal elements are usually found in?

Bleed type thermostats

What is the purpose of an interval valve on a non-bleed?

To seat the supply port valve

What are the 3 types of sensing elements in a humidistat?

1. Human hair


2. Membrane


3. Bi-wood

What are the 2 types of dampers?

1. Parallel Blade


2. Opposed Blade

If you were looking for a quick opening damper blade, what configuration would you use?

Parallel blade

What is the purpose of a pilot positioner?

To sense the position of a damper or valve

Operation of a self-contained control system is dependent on?

Change in air temperature

The most common damper operator is the?

Piston type

What are the 2 voltages used for electric controls?

120v or 240v

What is the temperature range for bi-metal coil thermostats?

10-32 Degrees C

Modulating thermostats contain a ?

Potentiometer

Thermostats should always be at least ____ above the floor?

1.5m

The sensing element in a humidistat is called an?

Hygroscopic element

The most common motor used for valve control id the?

Capacitor type

In a capacitor motor, the housing is usually filled with?

Oil

Electronic systems use low v___ and _____.

Voltages and currents

What is deviation?

The difference between the SP and PV

What are the 2 types of electronic sensors?

1. Digital


2. Analog

What is an RTD?

Resistance temperature device

What is BALCO constructed of?

70% nickel and 30% iron

What is the temperature ranges for BALCO?

-40 to -120 Degrees C

What is another metal used in RTD's besides BALCO?

Platinum

Do thermistors have a positive or negative temperature coefficient?

Negative

T/F - Thermistors are quickly responsive

True

As temperature increases in a thermistor, resistance will go?

Down

Thermocouples have 2 dissimilar metals such as?

Iron and Constantan

An advantage of electronic controllers is that?

It can accept a wide variety of inputs

An electronic controller is used to position a?

Actuator

What are the 3 metals used in RTD's?

1. Iron


2. Nickel


3. Platinum



Electric to pneumatic transducers convert modulating 2-10 DC to what kPa

0-90 kPa

An electric pressure sensor consists of a ___ that converts pressure changes to different variables.

Transmitter

F-U-C-K

S-C-H-O-O-L