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19 Cards in this Set

  • Front
  • Back

Copper Conductors

Standard for base comparison-100% conductivity


Ductility - Good


Solderability - Good


Corrosion Resistance - Good


Oxidation Resistance - Good


Weight - 14.25kg(31.4lb)/1000' of #10 @ 20degC


Tensile Strength - 250,000 kPa (36,250 psi)

Copper/Steel Conductors

<100% conductivity


Ductility - Good


Solderability - Good


Corrosion Resistance - Good


Oxidation Resistance - Good


Weight-13.06 kg (28.8lb) / 1000' of #10@20degC


Tensile Strength - 380,000 kPa (55,114 psi)


Typ. used for aerial, self-supporting drop wire.

High-Strength Alloy Conductors

85% conductivity (typical)


Ductility - Best


Solderability - Good


Corrosion Resistance - Poor


Oxidation Resistance - Good


Weight - Varies


Tensile Strength - 250,000 kPa (79,771 psi)

Aluminum Conductors

61% conductivity (typical)


Ductility - Good


Solderability - Requires special techniques


Corrosion Resistance - Good


Oxidation Resistance - Poor


Weight-4.32 kg (9.5lb) / 1000' of #10@20degC


Tensile Strength - 69,000 kPa (10,000 psi)

Solid vs. Stranded Conductors

Solid - Cheaper, easier to terminate, better transmission performance at high frequencies, lower resistance



Stranded - More flexible, longer flex life, less susceptible to damage during crimp termination processes

Composite Conductors (Advantages)

Advantages - Flexible, lightweight, inexpensive and easy to produce, easily embedded into other materials, low coefficient of expansion



Composite Conductors (Disadvantages)

Disadvantages - Poor analog transmission (including high attenuation - esp. over 4kHz), poor digital trans. characteristics, damaged unless in rigid material, inconsistent quality



Not recommended for use with modern telecom networks

AWG

American Wire Gauge

Dielectric

Insulation - Prevents direct contact between conductors and environment/conductors



Extruded polymers are generally used now



Reduces EM coupling between conductors

Electrical performance of twisted-pair cables vs. dielectric constant

Performance is inversely related to the insulation's dielectric constant and dissipation factor

PVC

Polyvinyl chloride - was commonly used for inside plant cables


Dielectric Constant (non plenum) - 3.4


Dielectric Constant (plenum) - 3.6


Dissipation Factor (non plenum) - None


Dissipation Factor (plenum) - 0.04

PE

Polyethylene - was commonly used for outside plant (OSP) cables


Dielectric Constant - 2.3


Dissipation Factor - None

FEP

Fluorinated ethylene propylene (e.g., Teflon)


Dielectric Constant - 2.1


Dissipation Factor - 0.0005

ECTFE

Ethylene chlorotrifluoroethylene (e.g., Halar)


Dielectric Constant - 2.5


Dissipation Factor - 0.01

XL Polyolefin

Dielectric Constant - 3.8


Dissipation Factor - None

Dielectric Constant

Ratio of capacitance of an insulated conductor to the capacitance of the same conductor uninsulated in the air.



Generally, a low constant is desireable. Constant changes with temp, freq, et al.

Dielectric Strength

Measures maximum voltage an insulation can withstand without breakdown



Voltage / insulation thickness = dielectric strength



High value is preferred



7,500-30,000 V/mm (300-1,200 V/mil) - Typ. range

Dissipation Factor

Relative power loss in insulation due to molecular excitement



High frequency MHz ranges have increased signal loss due to insulating material structure



Low factor is preferable

IR

Insulation Resistance



Insulation's ability to resist the flow of current through it



Typically expressed in Mohm/km or Mohm/1000'