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39 Cards in this Set
- Front
- Back
queue discipline
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priority rule or set of rules for determining the order of service to customers in a waiting line
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single channel, singl phase
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one line
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single channle, multiphase
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carwash
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multichannel, single phase
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grocery lines
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multichannel, multiphase
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admission of patients in a hospital
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mixed lines
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multiple-to-single chanell strucure (merge into one line)or alt. path strcutures(swith from one line to the next
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two forms of exiting
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1 returnn and want service again
2. low probability of reservice |
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flow shops
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hihg-volume sales of standardized procuts
-materials move continuously -high outpur rtates -not effieicenat making alternative products -compete on narrow product lines -compete on cost -labor divided into relatively quick, simple tasks -large-scale facilities -make lines -quality=conformance to stds. |
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flow shop opeartions
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-coordinated and interdependent
-WIP=low, inventories of raw materials are high -straightforward order-entry processe -automated production scheduling and process control -high utilization is sought to make maximal use of fixed investment -capacity=easy to measure -info and decision needs for daily process control are simple -environemtnal concerns are visible (lots of pollution made) |
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flow shop, opportunities for compettiive advantage
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-cost reduction
-differentiate on delivery -differentiate on service |
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job shops
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-custom items
-need to plan ahead -each item goes into the different paths -low utilization rates -small scale |
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job shop operations
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-work stations indepednent
-individual contracts are more prevalent -low raw material and finished goods inventories, high WIP inventories -complex order processing -relies on human judgement -capacity is difficult to measure - |
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job shop, opportunities for competitive advantage
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-process design skills
-technological capabilities (machines and humans) -human resources -managerial technology |
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batch-flow processes
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-can make more than one standardized product
-usually narrow, equipemtn and labor can be redeployed to effidciently produce any one of the products |
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project
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one of a kinda job, to be performed once only
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flexible manufacutring
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difference b/t flow shops and job shops-> customized or high-volume production
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product design
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desiginign goodes with attention given to how the goods will be manufactured
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process design
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choice of technologies and skills, and the arrangement of resources to execute the production task
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predictable variability
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demand has pattern
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stochastic variability
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no pattern-->random
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throughput rate
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average number of parts departing (After successful service) per unit time,
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variability hurts
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the performance of a productive system;when variability is present, average rates dont tell the whole system
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blocked
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arriving part that is prevented from entering the system b/c the line has been blocked
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starved
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work station is ready to produce but has nothing to work on ->loss of throughput rate and loss of effective capacity
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buffer
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any accumulation of material b/t 2 systems that decouples them and increases their ability operate independnetly
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buffer size
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parts will not be able to accumulate w/o bound, so there is an upper limit on the amt. of inventory held
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generally want 80% capacity
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to meet demand.
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once buffers are expanded w/o limit, only ways to increase throughput rate
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-increase raw capacity
-decrease variabliltiy |
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in PK formula, unless it is a deterministic system, number of parts in a system and the queue length will be
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infinite, unless p is strictly less than one
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in PK formula, if Ca or Cs is nonzero, tan the queue length will
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increase with the utilization p in a dramatically nonlinear fashion
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in PK formula, the queue length will increase
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w/ the variabitliy in the system (Ca or Cs)
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little's law
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I=R*T
-waiting time is directly proportional to the queue length -throughput time for an item is proportional to WIP inventory |
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quality of product can suffer as a result of holding too much inventory b/c..
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-slow response to defected prdocuts
-long turnaround time to customers -inventory can deterioarte -"sloppy" workplace -problems can be hidden within the inventory |
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passive approach
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alowing build up of invenotry to increase throughput of a system subject to variability ->mitgate the variability's effects on the system
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active approach
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changing the system instead of tolerating its current level of performance
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safety stock
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helt do protect against stochastic variability, and is defined as the surplus above expected demand that is carried to avoid starving a process in a variable system
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seasonal inventories
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result from predictable seasonal variations in the production or demand processes
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cycle stock
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inventories driven by periodic production cycles
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slip/skip
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when someone joins a queue after you, but gets served first.
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