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Def: Alloy

a substance having metalic properties which is composed of 2 or more elements and at least 1 metal. Alloys are mixtures of a metal with other metals or Non-metals.

Ferrous Materials

Those materials containing iron as their most important alloying element, usually the solvent.

Types of alloy's

1. Wrought iron


2. Cast Iron


3. Carbon and Low alloy steel


4. Alloy steel


5. Stainless steel

Wrought Iron

Properties: Ductile , can be hammered into complex shapes.



Other uses: Lifting Tackle, decorative work



Quick Chem: Very low carbon


<0.008% carbon [C]

Maluable

Cast Iron

Properties: Low melting point, easily cast



Other uses: Machine castings, valves



Quick Chem: High Carbon


>2.0% Carbon [C]

Carbon and Low Alloy Steel

Properties: Good Strenght and ductility



Other uses: Bridge girders, pressure vessels



Quick chem: 0.20% Carbon [C] to 0.45% Carbon [C]


(strenght +, ductility-, toughness-)

Alloy Steel

Properties: Many special prperties depending on alloy



Other uses: Tools, gears, high strenght or high temperature uses, special applcations.



Quick chem: 0.20% to 0.35% NI,Cr,Mn

Stainless Steels

Properties: Corrosion resistance



Other uses: Chemical plants, pressure vessels, tubing



Quick chem: very low carbon


>12% Cr can either be Ferrous or Non-Ferrous

Non-Ferrous Materials

Those allowys in which iron is not significant alloying element.

Common Non-Ferrous Metals

1.Aluminum


2.Copper


3.Lead


4.Magnesium


5.Nickle


6.Sliver


7.Zinc

Aluminum

Melting Point


[°C] 660 [°F] 1220



Properties: Very light, ductile, high electrical conductivity



Typical uses: Lightweight structural material, aircraft, electrical conductors.

Copper

Melting point


[°C] 1063 [°F] 1981



Properties: High electrical conductivity, good corrosion resistance. Easily joined by brazing.



Typical uses: Electrical conductors, heat exchanger tubing, basis of brass and bronze alloys.

Lead

Melting point:


[°C] 328 [°F] 622



Properites: Good corrosion resistance, soft.



Typical uses: Linings in chemical plants, electircal cable sheaths, solder.

Magnesium

Melting point


[°C] 595 [°F] 1103



Properties: Lighter than alumium, excellent machinability.



Typical uses: Lightweight extrusions, household goods, die-cast parts.

Nickle

Melting point


[°C] 1450 [°F] 2642



Properties:Corrosion resistant



Typical uses: Chemical plant, alloying in steel

Silver

Melting point


[°C] 960 [°F]1760



Properties:Highest electrcal conductivity



Typical uses: Electronics, photography

Zinc

Melting point


[°C] 420 [°F] 788



Properties: Corrosion resistance



Typical uses: coating steel to make galvanizef sheet.