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16 Cards in this Set

  • Front
  • Back

The forward movement of polymer melt in an extruder barrel is resisted by drag flow, which is caused by the resistance to flow through the die orifice?




(a) true


(b) false

false

Which of the following are sections of a conventional extruder barrel for thermoplastics? (3)



(a) compression sections


(b) die section


(c) feed section


(d) heating section


(e) metering section


(f) shaping section

compression sections, feed section, metering section

Which of the following processes are associated with the production of plastic sheet and film? (3)



(a) blown-film extrusion process


(b) calendering


(c) chill-roll extrusion


(d) doctor blade method


(e) spinning


(f) thermoforming


(g) transfer molding

blown-film extrusion process, calendering, chill-roll extrusion

The principal components of an injection molding machine are which two of the following? (2)



(a) clamping unit


(b) hopper


(c) injection unit


(d) mold


(e) part ejection unit

clamping unit, injecting unit

The parting line in injection molding is which one of the following?




(a) the lines formed where polymer melt meets after flowing around a core in the mold


(b) the narrow gate sections where the parts are separated from the runner


(c) where the clamping unit is joined to the injection unit in the molding machine


(d) where the two mold halves come together

where the two mold halves come together

The function of the injection system is which one of the following?




(a) more polymer melt into the mold cavity


(b) open the mold halves after the cavity is filled


(c) remove the molded parts from the runner system after molding


(d) separate the part from the cavity after molding

separate the part from the cavity after molding

A three-plate mold offers which of the following advantages when compared to a two-plate mold? (2)



(a) automatic separation of parts from runners


(b) gating is usually at the base of the part to reduce weld lines


(c) sprue does not solidify


(d) stronger molded parts

automatic separation of parts from runners. gating is usually at the base of the part to reduce weld lines

Which one of the following defects or problems is associated with injection molding? (3)



(a) bambooing


(b) die swell


(c) drag flow


(d) flash


(e) melt fracture


(f) short shots


(g) sink marks

flash, short shots, sink marks

In rotational molding, centrifugal force is used to force the polymer melt against the surfaces of the mold cavity where solidification occurs?




(a) true


(b) false

false

Use of a parison is associated with which one of the following plastic shaping processes?




(a) bi-injection molding


(b) blow molding


(c) compression molding


(d) pressure thermoforming


(e) sandwich molding

blow molding

A thermoforming mold with a convex form is called which one of the following?




(a) a die


(b) a negative mold


(c) a positive mold


(d) a three-plate mold

a positive mold

The term encapsulation refers to which one of the following plastics shaping processes




(a) casting


(b) compression molding


(c) extrusion of hollow forms


(d) injection molding in which a metal insert in encased in the molded part


(e) vacuum thermoforming using a positive mold

casting

The two most common polymer foams are which of the following? (2)



(a) polyacetal


(b) polyethylene


(c) polystyrene


(d) polyurethane


(e) polyvinylchloride

polystyrene, polyurethane

In which of the following properties do plastic parts often compare favorably with metals? (2)



(a) impact resistance


(b) resistance to ultraviolet radiation


(c) stiffness


(d) strength


(e) strength-to-weight ratio


(f) temperature resistance

impact resistance, strength-to-weight ratio

Which of the following processes are generally limited to thermoplastic polymers? (2)



(a) blow molding


(b) compression molding


(c) reaction injection molding


(d) thermo-forming


(e) transfer molding


(f) wire coating

compression molding, thermo-forming

Which of the following processes would be applicable to produce hulls for small boats? (3)



(a) blow molding


(b) compression molding


(c) injection molding


(d) rotational molding


(e) vacuum thermoforming

blow molding, rotational molding, vacuum thermoforming