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98 Cards in this Set

  • Front
  • Back
Automated Guidance Vehicle (AGV)
A computer-controlled system that uses pallets and other interface equipment to transport work pieces to NC machine tools and other equipment in a flexible manufacturing system.
Automated Storage/Retrieval System (ASRS)
A system that moves material either vertically or horizontally between a storage compartment and a transfer station or within a process.
Automation
The use of technology to ease human labor or extend the mental or physical capabilities of humans.
Computer Aided Design (CAD)
The use of computers in converting the initial idea for a product into a detailed engineering design.
Computer Aided Manufacturing (CAM)
The use of computers in converting engineering designs into finished products.
Six SIGMA
A measure of quality that strives for near perfection. To achieve this, a process must not produce more than 3.4 defects per million opportunities.
Robotics
The science and technology of robots, their design, manufacture, and application.
Dependent Variable
A variable whose value depends on the value of another variable.
Independent Variable
The controlling factor between variables, on which the value of the other variable depends.
Just in Time (JIT)
A system that eliminates work-in-process (WIP) inventory by scheduling arrival of parts and assemblies for an operation at the time they are needed and not before.
Kaizen
Continuous improvement that involves all participants.
Lean Manufacturing
The systematic elimination of waste.
Manufacturing
A series of interrelated activities and operations that involve product design and the planning, producing, materials control, quality assurance, management, and marketing of that product.
Computer Integrated Manufacturing (CIM)
A company-wide management philosophy for planning, integration, and implementation of automation.
Variable
A quantity that can assume any of a set of values.
Flow Lines
The connecting line or arrow between symbols on a flow chart.
Flow Chart
A graphical representation of the progress of a system for the definition, analysis, or solution of a data-processing or manufacturing problem.
Decision Block
The diamond-shaped block used for YES/NO questions. These blocks have two outputs: 1 (for yes) and 2 (for no).
Control System
A system in which one or more outputs are forced to change in a desired manner as time progresses.
Closed Loop
A system that uses feedback from the output to control the input.
Input/Output Block
A function that makes information available for processing or that records processed information.
Interface
The connection between the computer and the control system.
Iterative
Process flow that may repeat or skip steps until some condition is satisfied.
Open Loop
A control system that has no means for comparing the output with input for control purposes. Often requires human intervention.
Potentiometer
A variable resistor.
Process Block
Part of a flowchart that tells the program what action to take.
Schematic
A diagram that uses special symbols in place of actual pictures. In a wiring schematic, for example, a squiggly line is used to represent a resistor.
Sequential
Occurring in regular succession without gaps.
Simulation
A representation of a situation or problem with a similar but simpler model or a more easily manipulated model in order to determine experimental results.
Fixed Costs
A periodic cost that remains (more or less) unchanged irrespective of the output level or sales revenue of a firm.
Non-Value Added (NVA)
Typically generates a zero or negative return on the investment of resources and usually can be eliminated without impairing a process.
Overhead
The general, fixed cost of running a business, such as rent, lighting, and heating expenses, which cannot be charged or attributed to a specific product or part of the work operation.
Profit
The monetary surplus left to a producer or employer after deducting wages, rent, cost of raw materials, etc.
Raw Materials
Basic substance in its natural, modified, or semi-processed state, used as an input to a production process for subsequent modification or transformation into a finished good.
Value-Added
The difference between the price at which goods are sold and the cost of the materials used to make them.
Variable Cost
Periodic cost that varies, more or less, in step with the output or the sales revenue of a firm. Such costs include raw material, energy usage, labor (wages), distribution costs, etc.
Competent
Properly or sufficiently qualified; capable or efficient.
Defective
Imperfect in form or function.
Design Flaws
An imperfection in an object or machine.
Durability
The quality of equipment or goods of continuing to be useful after an extended period of time and usage.
Economics
Dealing with production, distribution, and consumption of products or wealth.
Ethics
The standards for ethical or moral behavior of a particular group. In our case it will be the Engineering Code of Ethics.
Quality Control
The process of making sure that products or services meet consistently high standards.
Functionality
The ability of a product to do the job for which it was intended.
Purpose
What one intends to do or bring about.
Morality
Rules relating to principles of right and wrong in behavior.
3D Printing
1) Rapid prototyping processes use systems that are low cost, small in size, fast, easy to use, and often suitable for an office environment. 2) Collective term for all rapid prototyping activities.
Concept Model
Physical model intended primarily for design review and not meant to be sufficiently accurate or durable for full functional or physical testing.
Ceramics
Any of various hard, brittle, heat-resistant, and corrosion-resistant materials made by shaping and then firing a nonmetallic mineral, such as clay, at a high temperature.
Casting
The process in which a solid material is made into a liquid, poured into a mold, and allowed to harden in the shape of the mold.
Build Time
Length of time for the physical construction of a rapid prototype, excluding preparation and post-processing time. Also known as run time.
Assembling
The process of putting a product together out of separate parts.
Additive Process
Fabrication of a part by adding material.
Conditioning Process
Process in which the properties of a material are changed using mechanical, thermal, or chemical means.
Forging
A process by which metal is heated and shaped by plastic deformation by suitably applying compressive force.
Finishing Process
Machining a surface to size with a fine feed produced in a lathe, milling machine, or grinder.
Exhaustible Resources
Resources of which there are a limited supply.
Electrochemical Machining (ECM)
A process in which a stream of electrolyte (typically salt water) is pumped at high pressure through a gap between the positively charged work and the negatively charged tool (electrode).
Electrical Discharge Machining (EDM)
A process by which an electrode spark is used to erode small amounts of material from a work piece.
Die Casting
Similar to permanent mold casting except that the metal is injected into the mold under high pressure.
Forming Process
A process that changes the size and shape of a material by a combination of force and a shaped form.
Molding
A manufacturing process in which the industrial material is made into a liquid. The liquid is then introduced (poured or forced) into a prepared mold of proper design.
Metals
Any of a category of electropositive elements that usually have a shiny surface, are generally good conductors of heat and electricity, and can be melted or fused, hammered into thin sheets, or drawn into wires.
Injection Molding
A process during which plastic is heated in a machine and forced into a cavity by a screw or ram. The material solidifies and is then ejected.
Industrial Material
Material that has been changed from raw material so that it is ready to be used in manufacturing. Also referred to as standard stock.
Grinding
An operation that removes material by rotating an abrasive wheel or belt against the work.
Plastics
Materials that undergo a permanent change in shape or size when subjected to a particular amount of stress.
Rapid Prototyping
Computer-controlled additive fabrication. Commonly used synonyms for RP are three-dimensional printing, additive fabrication, freeform fabrication, solid freeform fabrication, and stereolithography. Note that most of these synonyms are imprecise.
Prototype
A full-scale working model used to test a design concept by making actual observations and necessary adjustments.
Primary Processing
The first step in manufacturing where raw materials are processed into a usable form for further manufacture.
Post Processing
A common practice that includes clean up and finishing procedures on models after they are removed from the rapid prototyping machine. It may also include mechanical or chemical removal of support structures, powder removal, and surface finishing.
Photopolymer
Liquid resin material that utilizes light (visible or ultra-violet) as a catalyst to initiate polymerization, in which the material cross-links and solidifies. This technique is used by various rapid prototyping technologies.
Raw Materials
Basic substance in its natural, modified, or semi-processed state, used as an input to a production process for subsequent modification or transformation into a finished good.
Water Jet Cutting
A process that uses a high speed jet of water emitted from a nozzle under high pressure (10,000-60,000 psi or greater). The advantage of water jet cutting is that it does not create a burr and it is a low temperature process.
Vacuum Forming
Process to heat a thermoplastic sheet until it softens and then force the hot and pliable material against the contours of a mold using vacuum pressure.
Subtractive Process
Processes that remove material to change the size, shape, or surface of a part. There are two groups of separating processes: machining and shearing.
Stereolithography
A rapid prototyping process that fabricates a part layer-wise by hardening a photopolymer with a guided laser beam.
Separating
A process that removes excess material to change the size, shape, or surface.
Sand Casting
A process of pressing moist sand around a pattern to make a mold. The pattern is removed, leaving a cavity in the sand. The cavity is the mold that will be filled with liquid metal. The result will be a casting that is identical in shape to the original pattern.
Renewable Resources
Biological materials that can be replaced.
Computer Numerical Control (CNC)
A numerical control method in which one computer is linked with one machine tool to perform NC functions.
Computer Aided Manufacturing (CAM)
The use of computers in converting engineering designs into finished products.
Bench Grinder
A grinding machine that has been mounted to a bench or table. The grinding wheels mount directly onto the motor shaft. Normally one wheel is coarse, for roughing, and the other is fine, for finishing.
Block
A single line of code in an NC part program.
Feed
The distance advanced by the cutting tool along the length of the work for every revolution of the spindle.
Lathe
A machine tool used for turning cylindrical forms on work pieces. Modern lathes are often equipped with digital readouts and numerical controls.
Laser
An acronym for Light Amplification by Stimulated Emission of Radiation. Some common uses for lasers are cutting, measuring, and guidance systems.
Jig
A device that holds and locates a piece of work and guides the tools that operate upon it.
Fixture
A device designed and built for holding a particular piece of work for machining operations.
Machinability
The ease or difficulty of machining as it relates to the hardness of a material to be cut.
Part Program
The instructions written by the programmer to produce a workpiece.
Parameter
Attribute of a feature, such as a dimension, that can be modified.
Numerical Control (NC)
Any controlled equipment that allows an operator to program its movements through a series of coded instructions consisting of numbers, letters, symbols, etc.
Modal
Information that is retained by the system until new information is obtained.
Milling Machine
A machine that removes material from work by means of a rotary cutter.
Spindle Speed
The number of revolutions per minute (RPM) that is made by the cutting tool of a machine.
V-Block
A square or rectangular steel block with a 90 degree V-groove through the center, provided with a clamp for holding round stock for drilling, milling, and laying out operations.
Tolerance
The amount of interference required for two or more parts that are in contact. The amount of variation, over or under the required size, permitted on a piece of machined work.