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37 Cards in this Set

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2.4 Methods of production: Job production

-small scale, individual items are made that are often one-offs and customised


Ad-> Staff motivated


Disad-> Slow process, Labour cost, only works in a niche market.


2.4 Methods of production: Batch production

-Involves products being made on a larger scale in groups, allowing for variations in colours, patterns and flavours.


Ad-> Higher productivity, Reduced staff wages (machines), Easier to meet change in demand


Disadv-> Expensive, demotivating


2.4 Methods of production: Flow production

-On a mass scale where identical products are made, usually on a production line.


Ad-> Low skilled workers, bulk buying, consistency


Disadv-> Expensive, Hard to adapt to change in demand


2.4 Methods of production: Cell production

-Setting up a production line or group working process so items can be produced flexibly.


Ad->Increased communication, Staff gain skills, better quality products, quick.


Disadv-> Production line is more expensive, Staff can be pushed too hard, ineffective in small scale production.


2.4 Productivity

-Outputs(unit productivity)/


imputs per time period


2.4 Factors affecting productivity


-Investment in Tech -> More efficient


-Skills levels of staff -> Better quality product


-Staff motivation levels -> staff will be happier which will result in a lower labour turnover


2.4 How productivity affects competitiveness?

-Attracts customers to you


-Can lead to an increase in market share


-Higher output = competitive price


-Higher quality


-Can meet demand of the customers


2.4 Efficiency

-A measure of the use of inputs to produce outputs, an efficient business is one that is operating at maximum output at minimum cost per unit per unit of intput


2.4 Factors that affect efficiency

-Levels of waste in production = Saves money in the long term


-Use of appropriate tech and machinery = Makes the business more efficient and staff work harder


-Labour/staff = Lower labour turnover


-Outsourcing = Reduced mistakes


2.4 Labour intensive processes

-Those that require a relatively high level of staff input


Adv->Multi-skilled workers, Better quality


Diadv-> You have to pay workers, They have other priorities.


2.4 Capital intensive

-Those that require a relatively high level of capital investment compared to the labour cost


-Adv-> Save money in the long term, greater productivity, mass production


-Disadv-> You have to employ mechanics, expensive in the short term if you don't have the investment.


2.4 Capacity Utilisations



Capacity - A firm's ability to make a product or provide a service, including their storage, availability of labour, resources and machinery.


=Actual output/Maximum output x100


-Capacity utilisation describes how much of this capacity is being used at a given time in a business


2.4 Consequences of under utilisation of capacity

-Increase waste that you cant sell


-Decreased sales revenue


-Cant meet customers demands


-Increased cost per unit


Improvement>>Be more efficient - employ more staff


Increase product range


-Decrease price to increase demand


2.4 Consequences of over-utilisation of capacity

-Excess products could be wasted


-Demand may not be higher enough


-Staff under pressure increase mistakes reduces quality->reduce demand


Improvements>> Increase working hours


-Decrease amount you produce


-Increase price to lower demand


2.4 Stock

-Raw materials being held ready for production


-Too little-> Not maximised profit, delays in production, decreased customer satisfaction


-Too much-> Demand drops = stock left over, increased waste


2.4 Stock control charts
-Help a business to manage and monitor stock levels
-Help a business to manage and monitor stock levels

2.4 Buffer stock
-The minimum stock level that a business will hold to ensure they have enough to cover any sudden increases or unexpected problems

2.4 Re-order level
-The stock level at which the business will place an order for new stock.

2.4 Lead times
-The time taken for suppliers to deliver stock when it has been ordered

2.4 Maximum stock levels
-The total amount of stock the business can hold

2.4 Areas where waste can be reduced

-Transport = minimal vehicles used


-Stock = use minimal packing


-Staff Waiting = Reduces workforce


-Over-production = zero hour contracts, market research


-Defects = change supplier


-Skill level of staff = better training


-Business Resources = turn lights off


2.4 Time based management

-Minimise the time taken to complete a task


Traditional approach:


Design>Prototype>Create>Test


Simultaneous engineering:


Design> Create


Prototype> Test


-Quicker to produce However may require more staff who are multi-skilled = more time


2.4 Quality
-How well a product meets the expectations of customers

2.4 Quality control

-Involves inspection or checking of the final product for quality


Adv->Customer satisfaction increases a they keep up with demand, need less staff


Disadv-> Have to pay staff more to carry out the checks, Staff are under more pressure


2.4 Quality assurance

-Involves quality being checked at each stage of the production stage


Adv-> Staff are more motivated, job enrichment, less faulty products


Disadv-> Need skilled staff (training, time consuming), Longer production line


2.4 Total quality Management

An approach to quality that aims to involve all employs in the quality improvement process



2.4 TQM benefits

-increased customer loyalty = zero defects


-improves the firms image


-staff feel more motivated


-increased efficiency = resources used better


-staff feel more involved


2.4 TQM possible problems

-shorter worker output = train staff short term


-time consuming = training needed short term increases costs


-managers need to change = need to delegate


2.4 Kaizen

The business aims for continuous improvement, small and constant improvement to the production and quality control that adds up to large improvements

This can be achieved via quality circles = staff share their ideas

2.4 Benefits of quality circles

Team work = improved communication between teams which will lead to the business keeping with demand


Wider range of ideas as there are more opinions which will lead to improved innovation which will increase staff motivation


2.4 Why Kaizen may not work?

Ideas may clash


May not work in a democratic leadership


Business may be Too small


Managers need to delegate


Not enough staff


2.4 How can quality management create competitive advantage?

Can bring in skilled staff


Higher quality


More efficient = lower cost


Increased training = less waste


Increased customer satisfaction


2.5 Inflation
-Sustained increase in the general price level

2.5 Causes of Inflation

-Demand pull = this occurs when there is an increase in demand for products in the economy which demand cannot meet.


-Cost Push = An increase in the businesses costs e.g. raw materials


-Measuring Inflation = measures the change of a 'basket of goods' (CPI)

2.5 Exchange rates

-The price of one currency expressed in terms of another


Effect businesses who


- sell their products overseas - exports


- Buy in materials - imports

SPICED

Strong


Pound


Imports


Cheap


Exports


Dear