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29 Cards in this Set

  • Front
  • Back
In a Design of Experiments (DOE), what is the effect of aliasing?
You cannot distinguish between effects of different runs. (Also called totally counfounded)
What process is followed when designing experiments?
The 12-step process. It gives a roadmap and questions to answer as we proceed through the stages of experiments
What is an orthogonal design?
A design (test) matrix which has both vertical and horizontal balance.
What are the five steps in Design of Experiments (DOE)?
Planning
Designing
Conducting
Analyzing
Confirming
What are the two main STRATEGIES (or uses) for Design of Experiments (DOE)?
Screening: when a large number of factors (six or more) to narrow focus to the critical few
Modeling: for fewer factors and a complete analysis
What does the R-squared (R2) measure?
The proportion of variation in the data (Y) that is explained by the model (X).
When confirming, how close should we be to the predicted value?
Within +/-3 standard errors
In a regression output, what should our F Value be?
Greater than six
What is the definition of Design of Experiments (DOE)?
The purposeful changing of the inputs to a process in order to observe corresponding changes to the output.
In Design of Experiments, what does the K Value represent?
K is the number of input factors.
If your DOE model contains A, B, and C factors, each with a high and low value, with all possible combinations run, how would you descrie it?
A two-level, three-factor, full factorial experiment
In an interaction graph, factors that don't influence the output will be:
Parallel to each other
What does a Y-hat experiment predict?
the affect the factors will have on the mean (shift)
What does an S-hat experiment predict?
the affect the factors will have on the standard deviation (squeeze)

Look at this factor first!
Which tool would you use in SPC XL to find the area of a section beneath a normal distribution (bell curve)
Continuous Distributions > Normal
(Inverse normal finds the percentile of a given result)
In DOE, what does the Rule of Heirarchy state?
If an interaction is significant, the individual factors of that interaction cannot be omitted, even if they are not significant (p-value) individually.
In fractional factorials, what is the minimum resolution that should be considered effective
Five
How often will two-way interactions have significant influence in a DOE? Three-way?
Two-way: approximately 20%
Three-way: approximately 1%

This is significant when considering which columns are aliased in a fractional factorial DOE.
How do you determine if a DOE is HORIZONTALLY balanced?
It is horizontally balanced if the multiple of any two columns results in zero
In a DOE, if you have no p-values in the 's-hat' portion of your regression analysis, how can you determine which factors are significant to variation?
Use the Constant Coefficient (s-bar) and divide by two. Compare to all factors and interactions. If they are greater than 1/2 s-bar, they are significant.
How do we measure the degree of confounding in a model?
The tolerance scale.
A tolerance of one means not confounded; zero means totally confounded.
(all values should be >/= .5, half should be >/= .7)
How do you create a Y-hat prediction model?
Y-hat = Y-bar + (coeff)Z + ..., where z equals each significant factor.
How do we measure the degree of confounding in a model?
The tolerance scale.
A tolerance of one means not confounded; zero means totally confounded.
(all values should be >/= .5, half should be >/= .7)
How do you create a Y-hat prediction model?
Y-hat = Y-bar + (coeff)Z + ..., where z equals each significant factor.
How do you determine the Overall Equipment Effectiveness (OEE)?
Multiply:
% equipment availability X performance rate X quality rate X 100
What is the definition of flow?
The continuous progressive adding of value.
Starts at receipt of request, ends at delivery to customer
In a Value Stream Map, how is PROCESS lead time defined?
The sum of all cycle time for the process.
What are the five steps in Value Stream Mapping?
1. Identify customer requirements
2. Peform an upstream walk
3. Record information in the data boxes
4. Add information flow data
5. Add timeline information.
What are geometric designs and how are they used?
designs that follow the n=2^k pattern. They're used for modeling.
Non-geometric designs are used for screening.