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754 Cards in this Set

  • Front
  • Back

When a process variable has no method of sending information to the final control element the system is known as


a) an automatic system
b) an open loop system
c) a cascading system
d) feedback system
e) feedforward system

b) an open loop system

An open loop control system requires


a) a transducer and a recorder
b) minimum deviation from set point
c) a very small amount of dead time or lag
d) constant attention
e) two final control elements

d) constant attention

A process variable which is adjusted in order to maintain or achieve some desired value of another variable is termed the


a) process variable
b) final variable
c) manipulated variable
d) controlled variable
e) transmitting variable

c) manipulated variable

A control loop controller


a) does not require a set point value
b) sends a signal to a primary element
c) measures the manipulated variable value, eliminating the need of a primary element
d) will always eliminate deviation
e) constantly compares input signals to the set point

e) constantly compares input signals to the set point


A common air pressure range for pneumatic control systems is


a) 3 to 15 kPa
b) 20 to 100 psi
c) 20 to 30 kPa
d) 40 to 60 psi
e) 20 to 100 kPa

e) 20 to 100 kPa

A very important requirement for a pneumatic control system is


a) maximum transmitter output signal pressure must be maintained
b) air supply must be clean and dry
c) tubing diameters must be kept large
d) noise attenuation must be used at each bleed device
e) a proper sized compressor which will run continuously

b) air supply must be clean and dry


The apparatus which converts current signals to pneumatic and pneumatic to current signals is called a


a) converter
b) inducer
c) inverter
d) transducer
e) transformer

d) transducer

A control device which will change one form of energy into another form of energy is the


a) controller
b) logic device
c) primary element
d) transducer
e) transmitter

d) transducer

A device which will cause a visible light signal to become an instrument analog signal is the


a) photoelectric transducer
b) transmitter
c) controller
d) final element
e) current-to-pneumatic transducer

a) photoelectric transducer

A "control" should be considered as a special device which


a) sends or transmits a positive rather than negative signal
b) tries to maintain a set point
c) is a logic device capable of making decisions
d) notifies operators of errors or faults in a system
e) leaves a hard-copy record of a system's performance

b) tries to maintain a set point

Automatic systems which can make decisions are termed


a) annunciation systems
b) indicating systems
c) logic systems
d) open loop systems
e) go-go systems

c) logic systems

An inclined manometer is commonly used


a) when very low pressures or vacuums are being measured
b) to measure high pressure differentials
c) in conjunction with a flexible rubber diaphragm
d) when reading accuracy is not critical
e) for measuring level

a) when very low pressures or vacuums are being measured

A Bourdon tube is often in the shape of a spiral so that


a) its final output has less travel
b) gears can be used for final output
c) higher pressures can be sensed
d) more power and travel of the output occurs
e) its sensitivity will be decreased

d) more power and travel of the output occurs

When a diaphragm device is used for boiler water levelmeasurement, the boiler pressure is compensated for or off-set by


a) using a bellows on the HP side
b) a spring which balances the differential pressure
c) applying the pressure to both sides of the diaphragm
d) reversing the reference and variable legs
e) joining the reference and variable legs upstream of the device

c) applying the pressure to both sides of the diaphragm

One of the most widely used process variables in a system is


a) temperature
b) pressure
c) density
d) purity
e) flow

e) flow

In a glass stem thermometer the space above the liquid is usually


a) nitrogen
b) argon
c) maximum vacuum
d) partial vacuum
e) approximately 50% air

c) maximum vacuum

A thermocouple will produce a DC millivoltage which


a) will be read on a pressure scale
b) will be fully proportional to a temperature difference
c) increases as temperature decreases
d) is not quite proportional to temperature differences
e) varies inversely with temperature

d) is not quite proportional to temperature differences

The Bourdon tube is often shaped in the form of a "C", having an arc span of about


a) 180 degrees
b) 360 degrees
c) 200 degrees
d) 90 degrees
e) 270 degrees

e) 270 degrees

The purpose of a spiral or a helix Bourdon tube is


a) to increase the pressure rating
b) to provide a greater degree of rotation
c) to decrease the degree of rotation
d) to decrease the linear motion
e) to reduce fluttering of the indicator needle

b) to provide a greater degree of rotation

Glass thermometers with a mercury fill are sometimes pressurized with nitrogen so


a) that they can be used in a horizontal position
b) that they can be used at a very low temperature
c) that they can be used at higher temperatures
d) the vaporizing temperature of the mercury is lowered
e) the mercury level is suppressed

c) that they can be used at higher temperatures

Temperatures are measured by


a) wattmeters
b) bourdon tubes
c) thermowells
d) pressure differential
e) thermocouples

e) thermocouples

The variable area meter consists of


a) a fluid being measured, flowing through the tube from the top to the bottom
b) a float across which the differential pressure varies
c) a tube which is of constant area
d) a tapered tube in which the fluid being measured flows through the tube from the bottom to the top
e) an opening that can be varied as required

d) a tapered tube in which the fluid being measured flows through the tube from the bottom to the top

A bimetal thermostat reacts to changes of


a) pressure
b) flow
c) humidity
d) heat
e) temperature

e) temperature

When a float is used for measuring level, and installation within a vessel is impractical, a device often used is the


a) float manometer
b) float cage
c) differential head meter
d) diaphragm level indicator
e) head transmitter

b) float cage

Relative to flow, velocity is kinetic energy and when velocity increases, the


a) pressure and potential energy, will also increase
b) cross-sectional area of the piping will be increased
c) the mass quantity flowing per second will decrease
d) potential energy in the form of pressure will decrease
e) density will decrease

d) potential energy in the form of pressure will decrease

Liquid must be in its vapour form


a) in order to measure density
b) if purity is to be measured
c) when a chromatograph is being used
d) when conductivity is measured
e) when resistance or reluctance is being measured

c) when a chromatograph is being used

A chromatograph uses electronic devices which


a) utilize electrical current as a measurement base
b) have inverse resistance properties relative to temperature
c) increase in resistance as temperature rises
d) work in conjunction with a thermocouple
e) are made of chromel and alumel

b) have inverse resistance properties relative to temperature

The electrical output from a thermocouple is measured by a


a) milliampmeter
b) wattmeter
c) milliwattmeter
d) millivoltmeter
e) power meter

d) millivoltmeter

A thermocouple consists of


a) a filament that is compared to the object being measured
b) two dissimilar wires connected together to form a hot and a cold junction
c) two dissimilar wires connected to a battery
d) two similar wires separated by another metal
e) bourdon tubes and non-conductive metals

b) two dissimilar wires connected together to form a hot and a cold junction

A flapper-nozzle assembly is basic to all


a) controllers
b) transmitters
c) recorders
d) pneumatic devices
e) actuators

b) transmitters

The nozzle receives a constant air supply pressure of approximately


a) 140 psi
b) 20 kPa
c) 140 kPa
d) 210 kPa
e) 30 kPa

c) 140 kPa

The output pressure signal of a transmitter relay is usually


a) direct and proportional to nozzle pressure
b) a function of supply pressure
c) inversely proportional to nozzle pressure
d) fed to a final element of a loop
e) the same as the primary element output signal

a) direct and proportional to nozzle pressure

A two-position controller compares conditions to a set point and


a) will start or stop a process
b) desired value
c) will modulate the final element
d) can automatically readjust the set point
e) will maintain final element position at 50%

a) will start or stop a process

When controller output is proportional to the amount of deviation, the controller is


a) derivative only
b) integral
c) two-position
d) proportion plus reset plus rate
e) proportional

e) proportional

A proportional only controller


a) cannot maintain maximum value of the final element
b) cannot maintain set point except at 50%
c) can be compared to the cruise control on an automobile
d) will maintain measured variable at set point
e) will respond fully when deviation is high

b) cannot maintain set point except at 50%

A recorder utilizing a spiral Bourdon tube will have a pen movement


a) linear to the tube travel
b) proportional to the change in tube pressure
c) angular to the tube travel
d) range of 0 to 24 hours
e) range of 0 to 7 days

b) proportional to the change in tube pressure

When a recorder receives a signal from a transmitter, therecorder incorporates a


a) signal reverser
b) pneumatic relay
c) flapper-nozzle assembly
d) capsule or bellows
e) transducer

d) capsule or bellows

When an operator uses CRT displays, the computer control panel


a) often has a number of dedicated recorders
b) will be equipped with graph limiters
c) will not have printout capabilities
d) has only single trend display
e) will not be connected to the transmitter signal

a) often has a number of dedicated recorders

A control valve


a) is always normally closed
b) is a form of variable resistance in a piping system
c) is nearly always reverse acting
d) must be part of a cascade control system
e) can, by itself, be part of a split range control loop

b) is a form of variable resistance in a piping system

A valve actuator


a) cannot be reverse acting
b) will always have one side of the diaphragm open to atmosphere
c) is a two-position device
d) position is a function of controller output
e) causes a valve to always fail open

d) position is a function of controller output

Most solenoid valves are unlike globe valves in that upstream line pressure will


a) act to open the valve
b) be less than downstream pressure
c) be sensed by a transmitter
d) act to close the valve
e) pass through a restriction or nozzle


d) act to close the valve

On a packaged boiler a number of electrical switches connected in series can be categorized as


a) controls
b) interlocks
c) start-up devices
d) programmer controls
e) detectors

b) interlocks

A combustion air proving switch


a) senses O2 content of the air
b) senses flue gas pressure


c) detects O2 in flue gas
d) senses windbox pressure


e) senses air temperature

d) senses windbox pressure

A lead sulphide cell is sensitive to IR rays and


a) its resistance to current flow varies inversely with ray emissions
b) its resistance to current does not change during operation
c) will not sense steady IR rays, only pulsating ones
d) will not respond to glowing hot refractory
e) must be replaced at least monthly

a) its resistance to current flow varies inversely with ray emissions

To operate the type of flame failure device which incorporates a lead sulphide cell, it must receive


a) heat from flame
b) ultraviolet rays
c) infrared rays
d) heat and radiation
e) a digital signal

c) infrared rays

The function of a flame failure device is to


a) shut off the fuel supply when the pressure gets too high
b) shut off the fuel when the burner flame goes out
c) shut off the fuel when the fuel temperature is high
d) shut off the feedwater supply to the boiler
e) de-energize the fan and feedwater systems

b) shut off the fuel when the burner flame goes out

Which of the following is a flame sensing device?


a) thermopile
b) heat sensing control
c) stack relay
d) cut-off valve
e) scanner

e) scanner

A flame failure device


a) must be installed on every high pressure boiler
b) will shut off the steam leaving the boiler
c) will control the pressure of the boiler
d) will shut off the fuel to the burner
e) will shut down the flame in the boiler


d) will shut off the fuel to the burner

Boiler modulating feedwater control flow rate depends on


a) level set point
b) control valve position
c) actual level
d) feedwater pressure
e) set point, level, and valve position

e) set point, level, and valve position

With single element feedwater control the level transmitter
output is


a) received by a final element
b) proportional to drum level
c) sent to a selector station
d) constant regardless of level
e) a function of steam flow

b) proportional to drum level

The second element of a two element feedwater control system compensates for or offsets


a) level variation
b) differential feedwater pressure
c) differential steam flow rate
d) feedwater temperature variation
e) shrink and swell

e) shrink and swell

A boiler control transfer or selector station


a) can be used to manually override automatic control loops
b) can be changed from manual to automatic without balancing
c) is located upstream of the controller in a control loop
d) output is directed to the primary element of a loop
e) must be operated in manual mode for only short periods

a) can be used to manually override automatic control loops

An automatic feedwater regulator is used to


a) take the place of the boiler feed pump
b) activate the low water fuel cut off
c) maintain a constant water level in the boiler
d) control the chemical feed treatment to the boiler
e) control the feedwater pump output

c) maintain a constant water level in the boiler

In a two element feedwater control the following items are measured:


a) boiler water level and steam flow
b) feedwater flow and steam flow
c) boiler water level and feedwater flow
d) boiler water level and fuel flow
e) temperature and volume of feedwater

a) boiler water level and steam flow

On a steam boiler with single element feedwater control, the following item is measured:


a) steam flow
b) feedwater flow
c) boiler water level
d) fuel flow
e) feedwater pressure

c) boiler water level

An automatic boiler ON-OFF or operating control switch has an adjustment for cut-in or cut-out value and another for


a) a differential between the two
b) manual or automatic control
c) rate of modulation
d) high steam pressure limit
e) rate of feedback

a) a differential between the two

A packaged steam boiler modulating combustion control system will routinely


a) maintain drum level within a desired range
b) maintain flue gas temperature at some set point
c) alter fuel flow without changing the air flow
d) satisfy all load demands regardless of capacity
e) maintain boiler steam pressure within a desired range

e) maintain boiler steam pressure within a desired range

Modulating combustion control will


a) change air and fuel flow proportionally to steam pressure change
b) always be at set point when demand is at 50%
c) alter only the air flow if a selector station is on manual
d) respond to changes in atmospheric pressure
e) always be a cascading control system

a) change air and fuel flow proportionally to steam pressure change

Modulating combustion control will


a) change air and fuel flow proportionally to steam pressure change
b) always be at set point when demand is at 50%
c) alter only the air flow if a selector station is on
manual
d) respond to changes in atmospheric pressure
e) always be a cascading control system

a) change air and fuel flow proportionally to steam pressure change

Modulating combustion control on a heating boiler is accomplished by


a) shutting down or lighting up the burner as pressure or temperature rises or falls
b) regulating the air flow to control combustion
c) changing the amount of fuel and air to the burner
d) opening or closing the forced draft damper
e) regulating the fuel and feedwater flow

c) changing the amount of fuel and air to the burner

A float operated low-water fuel cutoff has its switch separated from boiler pressure by


a) a float cage
b) a mercury envelope
c) a flexible diaphragm
d) a siphon
e) packing

c) a flexible diaphragm

A mercury switch bulb is under high vacuum and contains inert gas


a) so it will not explode
b) to prevent corrosion of the contacts
c) to decrease electrical resistance
d) so contacts will not overheat
e) because the switch is normally closed

b) to prevent corrosion of the contacts

A float operated level control


a) will recognize swell and shrinkage and correct the feedwater flow
b) will have the float in the boiler drum
c) is only used on small boilers
d) is used on firetube boilers only
e) must be used when a boiler is manually operated

c) is only used on small boilers

Overheating of boiler heating surfaces due to low water


a) is the main cause of boiler failure
b) will cause a furnace explosion
c) can be eliminated with a low-water fuel cutoff
d) cannot occur if the boiler is a hot water unit
e) can be prevented with proper water treatment

a) is the main cause of boiler failure

A low water fuel cut-off is fitted to a boiler to prevent


a) damage to the radial stays in the steam dome
b) the fire from shutting off too quickly and damaging the boiler
c) shutting off the water when there is no fuel
d) damage to the boiler from an overheated condition
e) damage to the boiler from over pressure

d) damage to the boiler from an overheated condition

The purpose of a low water fuel cut-off is to


a) shut off the feedpump when the water level gets too high
b) shut off the fuel supply when the burner flame goes out
c) shut off the fuel supply when the water pressure is too low
d) start the stand-by feedwater pump when level is low
e) shut off the fuel supply when the water level gets too low

e) shut off the fuel supply when the water level gets too low

A low water fuel cut-off may be activated by


a) lowering the water level in the boiler
b) lowering the water level with the try cocks
c) lowering the water level in the gage siphon
d) lowering the water with the surface blowdown
e) lowering the water level in the sight glass

a) lowering the water level in the boiler

The CSA code states that a boiler not under continuous attendance must be equipped with a low-water fuel cutoff which


a) must be a normally open switch
b) can also activate an alarm
c) may be equipped with isolation valves
d) must be a manually reset device
e) serves no other purpose

e) serves no other purpose

A low-water fuel cutoff which serves no other purpose


a) cannot be equipped with isolation valves
b) must be a normally closed switch
c) must be a manually reset switch
d) must be a float activated switch
e) cannot be an electrical conducting type

a) cannot be equipped with isolation valves

A low-water fuel cutoff switch should close the automatic fuel valve(s) when the water level is


a) at the lowest permissible water line
b) at the lowest visible water line
c) 1 to 2.5 cm above the bottom gage glass nut
d) 1 to 2.5 cm below the gage glass nut
e) 76 mm above the lowest permissible water lin

c) 1 to 2.5 cm above the bottom gage glass nut

A hot water boiler low-water fuel cutoff


a) should be tested weekly during routine boiler operation
b) cannot be tested during routine boiler operation
c) cannot be tested
d) should be located on the expansion tank
e) must have a normally closed switch

b) cannot be tested during routine boiler operation

The drain of a hot water boiler low-water fuel cutoff should be opened to flush out any debris


a) annually
b) daily
c) weekly
d) monthly
e) each shift

c) weekly

To test a low water fuel cut-off


a) call for an electrician who specializes in boiler controls
b) lower the water level until the burner shuts down
c) connect an ammeter to the mercury switch
d) test the water column with a test gage
e) shut off the fuel to the boiler

b) lower the water level until the burner shuts down

The float chamber of the low water cut-off is blown out often to prevent


a) the chamber collecting sediment
b) the electric wiring from deteriorating
c) the mercury from oxidizing
d) the magnets rusting
e) water hammer to the chamber

a) the chamber collecting sediment

The most reliable method of checking or testing a low-water fuel cut off is to
a) manually trip the cut-off linkage to shut off the burner
b) blow the float chamber down to see if the burner will cut out
c) lower the water in the boiler to the level where theburner should cut out
d) blow the low water cut-off down through the water column until the burner cuts out
e) blow down the sight glass to see if the burner goes out


c) lower the water in the boiler to the level where theburner should cut out

The low water cut-off can be tested by


a) raising steam pressure
b) shutting off the fire
c) shutting off the feedwater
d) opening the safety valve
e) closing the steam discharge valve

c) shutting off the feedwater

Automatic boiler programming controls


a) must incorporate a modulating control system
b) do not require interlocking devices
c) require an ON-OFF or two-position control switch
d) cannot make use of high-low fire control
e) are not interconnected with the water level control system

c) require an ON-OFF or two-position control switch

An interrupted pilot of an automatic boiler


a) burns continuously, like that in a home furnace
b) lights before the main burner and goes out with it
c) is one which has been extinguished by a flame scanner
d) lights, completes a trial, and extinguishes after a main flame trial
e) must be manually ignited

d) lights, completes a trial, and extinguishes after a main flame trial

The function of a programming control is


a) to supervise feedwater supply to the boiler
b) to regulate the fuel supply to the burner
c) to regulate combustion controls during start-up
d) control the boiler blowdown rate
e) to regulate fuel, air, and water supply to the boiler

c) to regulate combustion controls during start-up

Boiler furnaces are purged


a) so that the programmer has time to verify permissiveness of interlocks
b) in order to ensure combustion gases are fully removed prior to ignition
c) while the operator is given the opportunity to check fuel and water systems
d) so that combustibles are fully removed prior to ignition
e) to cool any glowing refractory

d) so that combustibles are fully removed prior to ignition

Automatic boiler liquid fuel manual valves should be opened


a) prior to pre-purging
b) after pre-purge and just prior to pilot ignition
c) immediately after completion of the pilot flame trial
d) after the automatic main burner fuel valve opens
e) with the automatic main burner fuel valve

a) prior to pre-purging

The operating pressure control will control the


a) steam pressure in the boiler
b) gas pressure to the burner
c) water pressure to the boiler
d) boiler furnace pressure
e) steam pressure in the steam header

a) steam pressure in the boiler

The second from last step in an automatic boiler programmer shutdown sequence is


a) timer shutdown
b) main flame trial
c) post purge
d) operating control switch contacts closing
e) flame failure switch contacts opening

c) post purge

With automatic fuel fired boiler programmed control the normal firing period begins approximately


a) 44 seconds after FD fan starts
b) 75 seconds after FD fan starts
c) 60 seconds after FD fan starts
d) 10 seconds after pilot extinguishes
e) 47 seconds after pre-purge

c) 60 seconds after FD fan starts


On a gas fired automatic boiler a normal programmed start-up takes approximately


a) 105 seconds
b) 55 seconds
c) 27 - 40 seconds
d) 120 seconds
e) 70 seconds

a) 105 seconds

During a programmed start-up if an ignitor spark is visible but no flame appears the operator should suspect


a) a boiler low water level
b) the main burner manual fuel valve is closed
c) the pilot manual fuel valve is closed
d) the scanner lead sulphide cell is weak
e) the boiler steam pressure operating control switch is open

c) the pilot manual fuel valve is closed

If a shutdown occurs during normal firing of a boiler and the steam pressure is below the normal cut-out value, the problem could be
a) the sensing line to the combustion air proving switch has broken
b) main flame trial failure
c) pilot flame trial failure
d) ignitor transformer failure
e) high steam pressure limit switch tripped


a) the sensing line to the combustion air proving switch has broken

On a boiler with high-low fire control, if the damper positioning switch is in the wrong position


a) the damper motor may not operate
b) a pre-purge will not occur
c) a high fire main flame ignition could occur
d) nothing will happen when the manual start switch is closed
e) the pre-purge period will last indefinitely unless the problem is corrected

a) the damper motor may not operate

The main function of a mainframe computer system is to
a) evaluate systems by comparison
b) rapidly process large amounts of data
c) perform only a specific dedicated task
d) produce "hypothetical" solutions to problems
e) act as a networking switch


b) rapidly process large amounts of data

A typical use of a mainframe computer system in a process would be
a) the operation of a modulating control valve
b) acting as a "host" computer
c) producing hard copies of a plant system
d) producing graphics of a plant system
e) storing information onto a floppy disk


a) the operation of a modulating control valve

Sharing and transferring information between computers is termed
a) analogging
b) multiplexing
c) plotting
d) number crunching
e) networking


e) networking

A multiplexing sequence may be repeated as high as
a) once per hour
b) twice per minute
c) twice per second
d) four times per second
e) fifty times per second


d) four times per second

Computer "soft keying" is
a) done only with lap top units
b) done to make the computer quicker and easier to use
c) a method of pressing a key twice before a result is obtained
d) the same as using a mouse or joystick
e) a system used to tint graphics


b) done to make the computer quicker and easier to use

A digital input computer is protected from harmful voltages by means of
a) splitter bars
b) fuses
c) isolating circuits
d) circuit breakers
e) stand-alone devices


c) isolating circuits

Transmitters which transmit digital codes directly to a computer are known as
a) digital transmitters
b) smart transmitters
c) analog transmitters
d) pneumatic transmitters
e) AND-OR devices


b) smart transmitters

The common standard control modes for a plant control system are
a) integral and derivative
b) proportional and reset
c) proportional, reset, and integral
d) reset, integral, and rate
e) derivative, proportional, and integral


e) derivative, proportional, and integral

Inputs for logic and supervisory computer functions are mainly
a) by switch contacts
b) actions of an operator using the keyboard
c) stored on a disk which is required for operation
d) controlled by relays
e) non-decision making


a) by switch contacts

Computer "Run Time Totals" are commonly used


a) in graphic displays
b) for inventory control
c) for logic supervisory systems
d) for maintenance management
e) with a MODEM

d) for maintenance management

The combustion chamber of a serpentine tube watertube boiler is


a) equipped with gas power burners
b) located above the tube
c) surrounded by the tube
d) located below the tube
e) enclosed by a non-insulated metal casing

d) located below the tube

One of the reasons that industrial type watertube boilers are seldom selected for low pressure heating plants is


a) high fuel consumption
b) low overall efficiency
c) poor water circulation
d) high cost
e) poor steam production

d) high cost

A membrane waterwall


a) is usually not gas-tight
b) consists of a metal sheeting in front of the tubes
c) has metal connecting the tubes
d) has firebrick in front of the tubes
e) is applicable to an externally fired boiler

c) has metal connecting the tubes

What limits the height of a packaged boiler is


a) building ceiling height
b) internal furnace dimensions
c) firing capacity
d) boiler design
e) transportation requirements

e) transportation requirements

The use of bent tube boiler designs allows the furnace wall to be lined with tubes, thereby exposing more of the heating surface to


a) convection heat
b) conducted heat
c) radiant heat
d) residual heat
e) latent heat

c) radiant heat

The bent tube boiler design allows the tubes to be attached radially on the outside of the


a) furnace
b) superheater
c) economizer
d) shell or drum
e) air preheater

d) shell or drum

In a low pressure serpentine tube watertube boiler, the serpentine tubes are attached to upper and lower headers with __________ connections.


a) welded
b) pressure sealed
c) threaded
d) seamless
e) nozzle

c) threaded

The furnace walls in a bent-tube watertube boiler are formed by water filled tubes and these walls are called


a) furnace walls
b) water walls
c) fireside walls
d) waterside walls
e) radiant walls

b) water walls

A reason for preferring copper tubing in a tubular boiler is


a) low cost
b) high metal expansion rate
c) ease of replacement of the tubes
d) corrosion resistance
e) elimination of feedwater treatment

d) corrosion resistance

An initial problem with the tubular boiler being used as a steam unit was


a) metals which would not stand up to the temperatures involved
b) dissolved impurities forming scale on the tube
c) metals not standing up to the pressures involved
d) inadequate capacities
e) inability to maintain pressure

b) dissolved impurities forming scale on the tube

An advantage of a packaged low pressure tubular or watertube


boiler is


a) its ability to meet load changes due to its heat reserve
b) its less critical water treatment requirement
c) its lower initial cost
d) easier waterside maintenance
e) safety due to the low volume of water it contains

e) safety due to the low volume of water it contains

One of the advantages of the low pressure serpentine tube
watertube boilers is


a) ease of feedwater treatment
b) excellent water circulation
c) low cost
d) ease of replacement of defective tubes
e) virtually no operational supervision required

d) ease of replacement of defective tubes

One of the advantages of the low pressure serpentine watertube boiler is


a) virtually no maintenance required
b) virtually eliminates feedwater treatment
c) virtually eliminates expansion and contraction stresses
d) virtually no operational supervision required
e) virtually no need for tubes replacement

c) virtually eliminates expansion and contraction stresses

A reason for preferring copper tubing in a tubular boiler is


a) faster heat transfer rate
b) because of its good ductility
c) its ability to withstand high temperature
d) scale does not adhere to it
e) its lower cost than steel

a) faster heat transfer rate

A packaged tubular steam boiler often has a steel sheathing in front of the waterwall tubes due to


a) the high radiant energy from the flame
b) overheating of the tubing due to poor circulation
c) the erosive action of the flame
d) the high corrosion action of the combustion process
e) the formation of superheated steam in the tubing

c) the erosive action of the flame

In order to keep salt concentrations within safe limits the packaged tubular steam boiler utilizes


a) an automatic blowdown
b) a desalinator
c) a water softener after the condensate receiver
d) a mixing chamber before the heating coil
e) a liquid flow control device

a) an automatic blowdown

A disadvantage of the watertube or tubular boiler is


a) its long warm-up period
b) water treatment monitoring
c) its thermal stresses
d) the foundation requirements due to mass
e) its high maintenance cost

b) water treatment monitoring

The copper tube tubular boiler


a) can be gas or oil fired
b) has a one part heating surface
c) has the furnace in the upper section
d) is highly susceptible to corrosion
e) is capable of very large capacities

a) can be gas or oil fired

Sectional cast-iron boiler sections are connected with


a) push nipples
b) modules
c) victaulic couplings
d) unions
e) threaded fittings

a) push nipples

Cast-iron boiler sections maximize heat transfer by


a) utilizing as few passes as possible
b) vertical firing
c) exposing as large a surface as possible to the hot gases
d) utilizing an external furnace
e) using four push nipples per section

c) exposing as large a surface as possible to the hot gases

Boiler water legs


a) increase the heating surface
b) surround the furnace entirely
c) make water treatment less critical
d) support the boiler on concrete piers
e) make waterside maintenance easier

a) increase the heating surface

Boiler sections are held together with


a) cap bolts
b) torque tubes
c) pipe unions
d) tie rods
e) stays

d) tie rods

The ratio of heat released to heat transferred to boiler water is known as


a) combustion efficiency
b) heating surface efficiency
c) boiler efficiency
d) section ratio
e) enthalpy transfer ratio

c) boiler efficiency

Most low capacity cast-iron boilers


a) cannot be site assembled
b) can withstand higher pressures
c) will pass through standard size doorways
d) are factory assembled as packaged units
e) require special foundations

c) will pass through standard size doorways

The steam and water spaces of a cast iron sectional boiler are
connected by


a) tie rods
b) tie nipples
c) hydraulic jacks
d) steel studs
e) push nipples

e) push nipples

The steam and water spaces of a cast iron sectional boiler
are held together by


a) cast iron pipes
b) push nipples
c) steel studs
d) tie rods
e) push studs

d) tie rods

In a vertical sectional boiler the sections are placed


a) one above the other
b) side by side
c) 45 degrees to each other
d) 90 degrees to each other
e) 180 degrees to each other

b) side by side

The sections of cast iron boilers are mainly designed to
obtain maximum


a) water space
b) steam space
c) water circulation
d) heat transfer
e) steam output

d) heat transfer

The fins cast on the flat surface of the sections of a cast iron sectional boiler are used for the purpose of increasing the


a) effectiveness of heat transfer
b) steam capacity
c) water capacity
d) water circulation
e) steam output

a) effectiveness of heat transfer

To prevent flue gases from escaping in a cast iron sectional boiler, the spaces between the sections are sealed with high temperature


a) silicon chalking
b) foam insulation
c) plastic insulation
d) putty
e) asbestos rope

e) asbestos rope

Heating boilers attain maximum efficiency only when they are operated


a) intermittently at 90% of the load
b) intermittently at half load
c) continuously at full load
d) continuously at half load
e) continuously at 75% of the load

c) continuously at full load

Modular cast-iron boiler water flow is


a) continuous through all modules
b) connected in series
c) intermittent, occurring only while the unit is firing
d) always vertically upwards
e) done without the use of headers or manifolds

a) continuous through all modules

In a cast iron modular heating boiler, the operation of the burner of each module is controlled by a __________ which starts or stops modules in sequence as load demand increases
or decreases.


a) temperature sensor
b) step controller
c) thermostat
d) temperature transmitter
e) flow controller

b) step controller

A cast-iron boiler disadvantage is


a) it is subject to corrosion
b) its difficult assembly
c) its extremely high cost
d) its high ductility
e) its pressure limitations

e) its pressure limitations

A cast-iron boiler advantage is


a) its high factor of brittleness
b) light weight resulting in lesser foundation requirements
c) its ability to withstand high pressure
d) the choice of assembly location
e) their large capacity

d) the choice of assembly location

Cast-iron boiler capacity


a) is very large compared to steel boilers
b) can be increased by simply adding sections
c) cannot be increased once assembly is completed
d) is not a function of section numbers
e) can be increased by increasing section size

b) can be increased by simply adding sections

One of the earliest firetube boilers was the


a) locomotive boiler
b) firebox boiler
c) HRT boiler
d) Haycock boiler
e) marine boiler

c) HRT boiler

An internally fired boiler


a) is less efficient than an externally fired unit
b) utilizes a high amount of refractory, firebrick, or both
c) has the furnace surrounded by water
d) must be a watertube type
e) requires a setting

c) has the furnace surrounded by water

The forerunner of the modern packaged firetube boiler was
the


a) horizontal return tubular boiler
b) locomotive boiler
c) firebox boiler
d) Sterling boiler
e) Scotch Marine boiler

e) Scotch Marine boiler

Initially the firetube boiler was not up to manufacturing expectations because


a) too many equipment suppliers were involved in its manufacture
b) the boiler plate was inferior
c) there were no legislative standards set
d) the unit was constructed at the factory
e) tradesmen were not licensed and properly qualified

a) too many equipment suppliers were involved in its manufacture

Smaller firetube boilers are low cost and


a) have simple rugged construction
b) require very critical water treatment
c) are not very suitable for ON-OFF operation
d) do not cause much damage on waterside rupture
e) reach operating pressures very quickly from cold start

a) have simple rugged construction

When a packaged firetube boiler is used as a power boiler rather than a heating unit


a) it will have a much stronger design
b) only the burner will be changed or different
c) it cannot be used as a hot water unit
d) vibrations will be greater thereby requiring stronger foundations
e) more accessories will have to be added

a) it will have a much stronger design

The steam pressure must not exceed _________ kPa for a boiler to be considered a heating boiler.


a) 15
b) 25
c) 50
d) 100
e) 103

e) 103

The temperature of a boiler must not exceed __________ degrees Celsius or the pressure exceed 1130 kPa for it to be considered a heating boiler.


a) 250
b) 212
c) 150
d) 121
e) 103

d) 121

To maintain high gas velocities throughout all gas passes in a four-pass firetube boiler, the cross-sectional area of each succeeding pass is


a) increased
b) decreased
c) doubled
d) tripled
e) quartered

b) decreased

A firetube boiler commonly used for hot water heating systems in residences and small apartments is the


a) Scotch firetube packaged unit
b) HRT unit
c) steel plate vertical unit
d) firebox unit
e) tubular unit

c) steel plate vertical unit

A steel plate vertical firetube unit is divided into two sections and the upper part is often called the


a) reversing section
b) furnace
c) expansion tank
d) flue gas collector section
e) heat exchanger

e) heat exchanger

When the hot combustion gases travel through boiler tubes which are surrounded by the boiler water, the boiler is called a


a) watertube boiler
b) tubular boiler
c) packaged boiler
d) coil type boiler
e) firetube boiler

e) firetube boiler

Packaged firetube boilers


a) are not very rugged relative to portability
b) have very specific design pressures to meet customer needs
c) require relatively small building volumes
d) require special foundations or footings
e) have maintenance access difficulties

c) require relatively small building volumes

When a packaged firetube boiler is used as a hot water unit


a) it can be constructed of thinner material for a given pressure
b) an atmospheric burner must be used
c) it will not require an expansion tank
d) forced circulation is required
e) the water column and gage glass must be raised slightly

d) forced circulation is required

The advantages of a packaged boiler are:


1. lower freight costs because of less handling


2. lower initial cost because they are mass produced
3. quality control is easier to implement
4. the boilers can be factory tested before being sent
to the customer
5. it requires little time to put the unit into operation
at the plant site


a) 1, 3
b) 2, 5
c) 2, 3, 4
d) 1, 2, 3, 4, 5

e) 2, 3, 4, 5

d) 1, 2, 3, 4, 5

The chief advantage of a packaged boiler is that it can be


a) operated without supervision
b) operated without any water treatment
c) mass produced
d) operated without any pumps
e) assembled on location at the plant site

c) mass produced

One of the advantages of the firetube boiler over the watertube and tubular boiler is in the


a) fuel and combustion area
b) water consumption area
c) water treatment area
d) electricity consumption area
e) operation safety area

c) water treatment area

The advantage of a vertical firetube boiler is that it requires


a) very little floor space
b) no fuel handling equipment
c) very small amount of fuel for combustion
d) no water treatment
e) very small amounts of water to produce steam

a) very little floor space

The reducing of oil into very small particles is termed


a) fluidization
b) fractionation
c) turbulence
d) atomization
e) distillation

d) atomization

Before atomization can occur, heavy oils are heated to approximately


a) 203 degrees C
b) 95 degrees C
c) 115 degrees C
d) 75 degrees C
e) 150 degrees C

b) 95 degrees C

An air atomizing burner utilizes an air pressure of approximately


a) 15 kPa
b) 150 kPa
c) 75 kPa
d) 95 kPa
e) 100 kPa

e) 100 kPa

An air atomizing compressor is usually


a) a variable displacement type
b) a centrifugal type
c) an axial type
d) a positive displacement type
e) a regenerative type

d) a positive displacement type

The capacity of a constant capacity mechanical atomizer is a function of


a) orifice size
b) pump speed
c) pump size
d) supply pressure
e) oil viscosity

a) orifice size

A modulating pressure atomizer has its return oil flow regulated by


a) a modulating valve to the burner
b) a modulating valve in the return line
c) a solenoid valve in the return line
d) a temperature control valve to the burner
e) pump speed

b) a modulating valve in the return line

To which of the following oil burners is the oil supplied under high pressure?


a) mechanical atomizing burner
b) air atomizing burner
c) rotary cup burner
d) steam atomizing burner
e) multi-spud burner

a) mechanical atomizing burner

When using mechanical fuel oil atomization


a) 70 kPa steam pressure is required at the burner
b) 35 to 40 kPa oil pressure is required
c) high pump pressure is required
d) steam pressure is required to keep the bypass open
e) dry saturated steam or superheated steam should be used

c) high pump pressure is required

Oil burners can be divided into three classes:


1. air and steam atomizing burners
2. mechanical or pressure atomizing burners
3. centrifugal or rotary cup burners
4. atmospherical pressure burners
5. gravitational pressure burners


a) 1, 2, and 3
b) 1, 2, and 4
c) 2, 3, and 4
d) 3, 4, and 5
e) 2, 3, and 5

a) 1, 2, and 3

The compressed air used as atomizing air in the air atomizing oil burner is also called


a) secondary air
b) primary air
c) pre-mixed air
d) pre-compressed air
e) post-copressed air

b) primary air

The two basic varieties of mechanical atomizing oil burners are:


1. variable capacity burner
2. constant capacity burner
3. modulating burner
4. stationary burner


a) 1 and 3
b) 2 and 3
c) 3 and 4
d) 1 and 5
e) 4 and 5

b) 2 and 3

A multi-burner cluster has secondary and tertiary nozzles ignited by


a) an igniter spark
b) an intermittent pilot flame
c) an interrupted pilot
d) the primary burner
e) a continuous pilot

d) the primary burner

When a greater than normal amount of combustible mixture is ignited the result may be


a) a boiler explosion
b) a puff-back
c) a negative furnace pressure
d) a too rapid boiler warm-up
e) liquid fuel entering the furnace

b) a puff-back

A fuel filter consists of


a) a cartridge
b) wool felt
c) three main parts
d) a Y-strainer
e) a canister

c) three main parts

Burner light oil supply pressure range is approximately


a) 50 to 100 kPa
b) 150 to 250 kPa
c) 300 to 550 kPa
d) 550 to 700 kPa
e) 700 to 850 kPa

d) 550 to 700 kPa

A relief valve is placed on the discharge of a fuel oil pump


a) because the pump is a dynamic type
b) so burner design pressure is not exceeded
c) so burner capacity is maintained
d) to prevent pump rupture
e) to prevent over-firing of the boiler

b) so burner design pressure is not exceeded

A time delay oil valve


a) opens when the pump starts
b) opens once ignition is verified
c) opens on flame failure
d) is located on the return line
e) is upstream of the pressure regulating valve

b) opens once ignition is verified

In order to prevent the possibility of a furnace explosion it is important that the furnace is __________ before the igniter is energized and fuel is supplied to the burner nozzle(s).


a) pre-heated
b) post-heated
c) purged
d) cooled
e) pressurized

c) purged

Intermediate and high fire burner nozzles have higher capacities than the primary burner nozzle


a) to give greater firing variations
b) to prevent pressure surges
c) to prevent ignition puff-backs
d) because of the pump being of the positive displacement type
e) to allow better boiler warm-ups

e) to allow better boiler warm-ups

Oil flow rate to a modulating burner is regulated by


a) a return line modulating valve
b) a PRV on the burner line
c) pump speed
d) pump capacity
e) firing rate

a) a return line modulating valve

The minimum distance from furnace to oil storage tank is


a) 7 m
b) 5.2 m
c) 2.1 m
d) 4.7 m
e) 9.8 m

c) 2.1 m

Maximum static pressure in a fuel oil line is approximately


a) 10 kPa
b) 15 kPa
c) 80 kPa
d) 35 kPa
e) 70 kPa

e) 70 kPa

The main function of a gas burner is


a) atomization of the fuel


b) a source of ignition


c) provision of O2 -fuel contact


d) regulation of the fuel flow


e) air flow control

c) provision of O2 -fuel contact

An atmospheric burner has air entering around the burner which is termed


a) primary air
b) secondary air
c) atomizing air
d) combustion air
e) tertiary air

b) secondary air

The amount of pre-mix air to an atmospheric burner should be


a) 10 to 12%
b) 5 to 8%
c) 20 to 30%
d) 30 to 40%
e) 40 to 50%

d) 30 to 40%

A refractory burner disadvantage is


a) high initial cost
b) too much fuel preheat
c) low radiant heat
d) low combustion efficiency
e) overheating of boiler metal

a) high initial cost

A very popular packaged boiler gas burner is the


a) ring burner
b) non-articulated burner
c) post mix atmospheric burner
d) mechanical atomizing burner
e) cluster nozzle burner

a) ring burner

An atmospheric burner head which is very popular on heating boilers is the


a) refractory type
b) star type
c) ring type
d) rectangular type
e) ribbon ring type

d) rectangular type

When a gas fired burner is burning fuel properly


a) it will have a blue flame with short yellow tips
b) the furnace will pulsate
c) there will be no turbulence
d) it will have a long bright yellow flame
e) the induced draft fan can be shut off

a) it will have a blue flame with short yellow tips


Gas burners for heating boilers can be divided into two general classes and they are the


a) pre and post turbulence burners
b) before and after burners
c) pre and post purge burners
d) pre and after mix burners
e) pre and post combustion burners

d) pre and after mix burners

The Venturi tube in the atmospheric burner mixing head has a


a) gradually decreasing cross-sectional area
b) gradually increasing cross-sectional area
c) sharply decreasing cross-sectional area
d) sharply increasing cross-sectional area
e) uniformly distributed cross-sectional area

b) gradually increasing cross-sectional area

__________ burner heads are most common for use in heating boilers.


a) Oval
b) Circular
c) Semi-circular
d) Triangular
e) Rectangular

e) Rectangular

One of the advantages of the refractory (gas) burner is the


a) low cost
b) gas and air mixture is thoroughly preheated before it enters the furnace
c) flue gases are recirculated back to the furnace to increase the furnace temperature
d) flue gases are thoroughly post-heated before they leave the furnace
e) flame is directed to areas where it is needed the most

b) gas and air mixture is thoroughly preheated before it enters the furnace

The purpose of the deflector vanes in the centre of a ring (gas) burner is to


a) atomize the gas particles
b) increase the gas velocity
c) decrease the air velocity
d) promote turbulence of the gas and air mixture
e) increase the temperature of the furnace

d) promote turbulence of the gas and air mixture

One of the advantages of using natural gas as a fuel in a boiler is


a) that no storage space is required
b) the low cost
c) the abundance in supply
d) the portability
e) that no transmission lines are required

a) that no storage space is required

An intermittent pilot


a) lights the main flame then extinguishes
b) must be manually ignited
c) lights the main flame and remains on with it
d) remains on when the main flame extinguishes
e) lights a pilot flame then extinguishes

c) lights the main flame and remains on with it

The pilot burner for gas fired heating equipment can be:


1. manual
2. continuous
3. intermittent
4. interrupted
5. automatic


a) 1, 2, and 3
b) 2, 3, and 5
c) 2, 3, and 4
d) 3, 4, and 5
e) 1, 2, and 5

c) 2, 3, and 4

The __________ pilot is most often used on small boilers.


a) interrupted
b) intermittent
c) automatic
d) manual
e) continuous

e) continuous

Large capacity burners


a) require high flow on ignition
b) are very safe relative to puff-back
c) require only a small pilot flame
d) should have minimum flow on ignition
e) are too hazardous and not recommended

d) should have minimum flow on ignition

A hydramotor valve


a) opens and closes quickly
b) helps to prevent puff-backs
c) uses air as its working medium
d) should not be the last fuel valve to open
e) closes slowly

b) helps to prevent puff-backs

A solenoid type fuel valve


a) is held closed by fuel pressure
b) always opens rapidly
c) is held closed by electrical current
d) closes slowly
e) does not have positive shut-off

a) is held closed by fuel pressure

If the power is cut off to an automatic gas valve, the valve
will be


a) closed slowly
b) closed immediately
c) closed slightly
d) closed half-way
e) opened widely

b) closed immediately

The advantage of a motorized (hydramotor) gas valve is that the valve opens __________ thus preventing "furnace puff".


a) slowly
b) quickly
c) immediately
d) slightly
e) half-way

a) slowly

A function of a Bourdon tube gage hairspring is


a) return the tube to its zero position
b) keep the pointer on zero
c) eliminate backlash
d) return the pointer to zero
e) eliminate pointer linearity

c) eliminate backlash

An LP steam pressure gage range shall be between


a) 210 and 420 kPa
b) 300 and 450 kPa
c) 200 and 500 kPa
d) 210 and 460 kPa
e) 150 and 300 kPa

a) 210 and 420 kPa

An inspectors' test connection


a) should be located upstream of a siphon
b) should be of 12.7 mm NPT size
c) is required on all boilers
d) shall be located adjacent to the gage
e) is not mandatory on LP boilers

e) is not mandatory on LP boilers

When installing a siphon it


a) must be perpendicular to the piping
b) must be dry
c) should be downstream of an inspectors' test connection
d) should be first filled with water
e) shall be as close to the boiler as possible

d) should be first filled with water

An indication of a pressure gage not performing properly is


a) the needle fluctuating
b) the needle not returning to zero on depressurizing
c) a dial which rotates
d) a reading which is not the same as some other gage
e) the safety valve popping when gage reads normal

b) the needle not returning to zero on depressurizing

When using a dead weight tester, the effect of friction


a) is reduced by rotating the platform
b) will cause a higher than desired reading
c) is negligible
d) is eliminated with a lubricant
e) is compensated for mathematically

a) is reduced by rotating the platform

The working medium in the dead weight tester is


a) air
b) water
c) heavy oil
d) medium weight oil
e) alcohol

d) medium weight oil

An essential fitting between the boiler and the
steam pressure gage is


a) a check valve
b) a gate valve
c) a gage glass
d) a siphon
e) a steam trap

d) a siphon

A steam pressure gauge is graduated in


a) pascals
b) pascals per square metre
c) kilograms per square centimetre
d) kilograms per hour
e) kilopascals

e) kilopascals

The prime importance of boiler fittings are


a) economics
b) efficiency
c) safety
d) convenience
e) ease of operations

c) safety

All boiler fittings not properly or clearly identified should be


a) rejected
b) used for low pressure services only
c) used for low temperature services only
d) used for supplying low pressure water to softeners
e) accepted for a lower pressure or temperature rating

a) rejected

The purpose of the test connection on a boiler pressure gauge is to


a) unplug the siphon tube
b) test a sample of steam for purity
c) install the boiler inspector's pressure gauge
d) inject live steam to the gauge
e) vent air from the pressure gauge

c) install the boiler inspector's pressure gauge

As the boiler pressure increases, the bourdon tube of the pressure gauge will


a) tend to straighten
b) compress more
c) become less circular in cross-section
d) become smaller in diameter
e) tend to twist

a) tend to straighten

The cross-section of a Bourdon tube is generally


a) circular
b) round
c) cylindrical
d) spherical
e) oval

e) oval

An essential fitting between the boiler and the steam pressure gauge is a


a) check valve
b) gate valve
c) gauge glass
d) siphon
e) steam trap

d) siphon

The purpose of the pipe siphon installed between the boiler and the pressure gauge is to prevent


a) air from entering the gauge
b) water from entering the gauge
c) hot steam from entering the gauge
d) air from entering the boiler
e) hot steam from entering the boiler

c) hot steam from entering the gauge

According to the ASME code, the scale on the dial of the steam gauge for a low pressure steam heating boiler shall be graduated to not less than


a) 210 kPa
b) 420 kPa
c) 510 kPa
d) 640 kPa
e) 720 kPa

a) 210 kPa

According to the ASME code, the scale on the dial of the
steam gauge for a low pressure steam heating boiler shall be
graduated to not more than


a) 210 kPa
b) 420 kPa
c) 510 kPa
d) 640 kPa
e) 720 kPa

b) 420 kPa

An LP steam boiler safety valve shall not be smaller than


a) 110 mm
b) 12.7 mm
c) 76 mm
d) 25.4 mm
e) 101.6 mm

b) 12.7 mm

In order to ensure a safety valve seats properly, it uses


a) seat rings
b) a huddling chamber
c) a blowdown ring
d) guides and bushings
e) a test lever

d) guides and bushings

The force of the steam pressure acting on the safety valve disc is a function of


a) disc area
b) huddling chamber volume
c) seat diameter
d) percent valve opening
e) blowdown ring diameter

a) disc area

The minimum blowdown of an LP safety valve is


a) 96% of the set pressure
b) 5% of the set pressure
c) 14 kPa
d) 2 kPa
e) 101.3 kPa

c) 14 kPa

Popping pressure of an LP safety valve may be adjusted


a) any amount
b) no more than the allowed blowdown
c) up to 5%
d) up to 7.5%
e) by anyone

c) up to 5%

The blowdown on a safety valve is adjusted by turning the


a) inspector's seal
b) valve disc
c) adjusting nut
d) adjusting ring
e) valve seat

d) adjusting ring

What does the boiler inspector install to prevent tampering with
a safety valve setting?


a) a restraining order
b) a gag
c) a seal
d) a plug
e) a cover plate

c) a seal

The lip on a safety valve


a) allows it to close slowly
b) is only required if the steam is superheated
c) supplies a drain lip for condensate to collect on
d) makes the valve stronger
e) allows it to "pop" open

e) allows it to "pop" open

A safety valve on a steam heating boiler must not be smaller than


a) 25 mm
b) 19 mm
c) 38 mm
d) 13 mm
e) 30 mm

d) 13 mm

According to the ASME code, steam heating boilers shall have one or more safety valves, adjusted and sealed to discharge at a pressure not exceeding __________ kPa.


a) 100
b) 101
c) 110
d) 103
e) 105

d) 103

According to the ASME code, the valve seat diameter of the safety valve on a steam heating boiler must not be smaller than


a) 12.7 mm (1/2 in.)
b) 25.4 mm (1 in.)
c) 38.1 mm (1 1/2 in.)
d) 50.8 mm (2 in.)
e) 63.5 mm (2 1/2 in.)

a) 12.7 mm (1/2 in.)

According to the ASME code, the valve seat diameter of the safety valve on a steam heating boiler must not be larger than


a) 25.4 mm (1 in.)
b) 38.1 mm (1 1/2 in.)
c) 50.8 mm (2 in.)
d) 63.5 mm (2 1/2 in.)
e) 110 mm (4 1/2 in.)

e) 110 mm (4 1/2 in.)

For a steam heating boiler, the safety valve shall be such that, with the fuel burning equipment installed and operated at maximum capacity, the pressure cannot rise more than ___________ kPa above the maximum allowable working pressure when all steam outlets are closed.


a) 103
b) 101
c) 100
d) 55
e) 34

e) 34

The safety valve shall be installed in __________ position and located in the highest practicable part of the boiler proper.


a) the highest
b) the lowest
c) a mid
d) a vertical
e) a horizontal

d) a vertical

An LP safety valve lever test should be performed


a) weekly
b) semi-annually
c) monthly
d) daily
e) quarterly

c) monthly

LP boiler safety valves can be repaired


a) only when authorized by the inspector
b) by anyone qualified to do so
c) by a qualified boiler operator after permission from the inspector
d) by a licensed boiler operator
e) by only the manufacturer

c) by a qualified boiler operator after permission from the inspector

An operator should check that a boiler safety valve will open at its set pressure by


a) sending for the inspector to bring his or her test gage
b) increasing the boiler pressure until the valve opens and noting the pressure on the pressure gage when the valve opened
c) putting a piece of pipe over the lifting lever and lifting the valve off its seat when the seat pressure is reached
d) connecting the boiler to an air compressor during shut down and raising the pressure in the boiler until the set pressure is reached
e) listening to the alarms of the set pressures

b) increasing the boiler pressure until the valve opens and noting the pressure on the pressure gage when the valve opened

Testing the safety valve by means of the try lever method, is considered good practice when carried out on a


a) weekly basis
b) monthly basis
c) six monthly basis
d) yearly basis
e) bi-weekly basis

b) monthly basis

If a safety valve leaks after a try lever test, the operator should


a) plug the safety valve outlet
b) reduce the boiler pressure
c) operate the try lever several times to blow away foreign material
d) fit a gag to the safety valve
e) reduce boiler pressure and call the team leader

c) operate the try lever several times to blow away foreign material

If you found the safety valve on your heating boiler stuck in the
closed position while the boiler was in operation, the best thing
to do is


a) tap it gently with a bronze hammer to free it
b) reduce the boiler pressure and continue operating
c) report it to the shift team leader
d) shut down the boiler and repair or replace the safety valve
e) put the boiler on hand control and notify the inspector

d) shut down the boiler and repair or replace the safety valve

LP steam boilers must be equipped with a marker indicating the


a) maximum water level line
b) low water fuel cut-off line
c) lowest permissible water line
d) lowest visible water line
e) fireline

c) lowest permissible water line

A gage glass may be surrounded by a number of thin rods


a) when the boiler is a high pressure unit
b) to protect the operator from injury
c) to prevent cold draft damage
d) to protect the glass from damage
e) if the glass is attached to a water column

d) to protect the glass from damage

Quick-closing gage glass valves


a) prevent loss of water automatically should glass rupture
b) should be installed on all boilers
c) will not permit gage glass blowdown
d) are designed to prevent operator injury
e) require 90 degrees for full travel

e) require 90 degrees for full travel

A disadvantage of a gage glass safety-shutoff valve is


a) the glass cannot be blown down
b) it requires more maintenance
c) it cannot withstand high pressure
d) loss of water is not prevented
e) it makes gage glass replacement more difficult

b) it requires more maintenance

Should the steam line or water line to a gage glass become plugged with sludge


a) gage glass level will drop in both cases
b) gage glass level will drop in the first case and rise in the second
c) gage glass level will remain where it was
d) the gage glass will read high
e) gage glass level will rise in the first case and drop in the second

d) the gage glass will read high

Water column supply line crosses will


a) permit piping inspection
b) allow for piping cleaning and inspection
c) replace safety shut-off valves
d) be installed only on boilers not under continuous supervision
e) prevent gage glass blowout

b) allow for piping cleaning and inspection

Gage glass rupture may be caused by


a) maximum allowable boiler pressure
b) a cold draft
c) a sudden pressure drop
d) warming the boiler up too quickly
e) improper boiler water treatment

b) a cold draft

When gage glass nuts are leaking


a) the gage glass should be replaced
b) they should be tightened immediately
c) new packing should be installed
d) the glass should be isolated and depressurized before tightening
e) they should be replaced

d) the glass should be isolated and depressurized before tightening

When the water connection between boiler and gage glass becomes plugged, the water level in the glass will show a level after a while, that is


a) higher than the level in the boiler
b) lower than the level in the boiler
c) the same as the level in the boiler
d) fully filled
e) lower than the bottom of the sight glass

a) higher than the level in the boiler

The lowest visible part of the water gauge glass shall be at least __________ mm above the lowest permissible water level recommended by the manufacturer.


a) 25
b) 50
c) 75
d) 100
e) 125

a) 25

The ASME code stamore water gaugtes that each steam boiler shall have one or


e glasses attached either directly to the
boiler or to a water column by means of valve fittings not
less than __________ mm pipe size.


a) 75
b) 51
c) 24
d) 13
e) 10

d) 13

On a multiple steam boiler heating system, a stop valve must be placed at each boiler outlet to


a) permit slower system warm-ups
b) allow boiler isolation from the system
c) prevent steam from entering another boiler
d) allow each boiler to supply only a part of the system
e) permit different system pressures

b) allow boiler isolation from the system

Boiler outlet valves are usually


a) gate valves because of their low resistance to flow
b) gate valves because of the ability to control flow
c) globe valves because of their throttling capability
d) globe valves because of their low flow resistance
e) installed in tandem

a) gate valves because of their low resistance to flow

An outside screw and yoke valve


a) is always a gate valve
b) readily shows its operating position
c) is difficult to lubricate
d) requires no packing
e) has a non-rising stem

b) readily shows its operating position

The quick closing valves on the water gauge requires only a/an __________ of a turn of the valve spindle to change the valve from the full open to the full closed position and vice versa.


a) eighth
b) quarter
c) one-third
d) fifth
e) half

b) quarter

The feedwater pipe, before it enters the boiler must be fitted with a __________ valve adjacent to the boiler.


a) stop
b) gate
c) globe
d) check
e) plug

d) check

A boiler feedwater stop valve


a) should never be used to control water level
b) is used to isolate the deaerator
c) should be a globe valve
d) should be located close to the feedwater pump
e) is used to isolate the feedwater line

e) is used to isolate the feedwater line

A globe valve should be used in the feedwater line


a) at all times
b) whenever it may be used for control purposes
c) if it is of the OS&Y type
d) when the system is of multiboiler installation
e) because of its low flow resistance

b) whenever it may be used for control purposes

A stop valve is fitted between the boiler and the feed water check valve


a) to regulate the feedwater to the water column
b) for isolation and to provide a positive shut-off
c) if the boiler is a hot water boiler
d) if the boiler is gas fired
e) to provide feed water regulation to the boiler

b) for isolation and to provide a positive shut-off

Boiler water foaming may be the result of


a) low pH
b) excessive blowdown
c) low TDS
d) high TDS
e) dissolved gases

d) high TDS

Boiler blowdown lines have a specific size range based on


a) water impurities
b) the amount of blowdown required
c) boiler capacity
d) operating pressure
e) line length

c) boiler capacity

Boiler blowdown piping


a) can be reduced in size after the blowdown valves
b) must be full size to the point of discharge
c) must be at least 51 mm in size
d) can have valves of a smaller size than piping
e) may discharge to the sewer system

b) must be full size to the point of discharge

A steam boiler is blown down in order to


a) clean the soot and carbon out of the firebox and tubes
b) lower the operating water level in the boiler
c) discharge sediment and scale forming matter from the boiler
d) test the rated relieving capacity of the safety valves fitted to the boiler
e) locate the steam level

c) discharge sediment and scale forming matter from the boiler

The purpose of the small vent valve or cock located on top
of the shell or on top of the water column on most boilers is


a) to allow water to escape from the boiler when the boiler is being filled with air
b) to allow air in to the boiler when the boiler is being filled with water
c) to allow water to escape before the steam stop valve is opened during the warm-up period
d) to allow air to escape from the boiler when the boiler is being filled with water
e) to allow water into the boiler when the boiler is being drained or cooled preventing the formation of a vacuum

d) to allow air to escape from the boiler when the boiler is being filled with water

A pressure or altitude gage for a hot water boiler


a) must be equipped with a siphon
b) shall have a dial scale at least 3 times the maximum allowable working pressure
c) does not require a siphon
d) must have a temperature dial
e) must be of 51 mm pipe size

c) does not require a siphon

When a closed expansion tank is used and the system is cold


a) the auto fill valve will maintain a system minimum pressure
b) the tank level will be high
c) there will be no air in the tank
d) the possibility of air in the system will be high
e) the tank should be manually filled

a) the auto fill valve will maintain a system minimum pressure

An altitude gage on hot water heating boilers is used to indicate


a) expansion tank temperature
b) boiler temperature
c) furnace draft
d) height of the highest radiator in system
e) the height of the boiler

d) height of the highest radiator in system

Siphon is not required between a pressure or an altitude gauge and a hot water boiler since these boilers are


a) filled with steam
b) partially filled with steam
c) partially filled with air
d) filled with water
e) filled with water and air mixtures

d) filled with water

The lever handle of the shut-off cock between a pressure or altitude gauge and a hot water boiler should be __________ to the pipe in which it is located when the cock is open.


a) perpendicular
b) parallel
c) adjacent
d) opposite
e) tangent

b) parallel

The scale on the dial of a pressure gauge should be graduated
to not less than __________ times the maximum allowable
working pressure.


a) 1.5
b) 2.0
c) 2.5
d) 3.0
e) 3.5

a) 1.5

The dial of a pressure gauge on a hot water boiler indicating SI units can be graduated in


a) metres of mercury
b) mm of water
c) mPa
d) psi
e) kPa

e) kPa

When the pressure pointer of a closed system reads lower than
the altitude pointer the


a) system is full of water
b) expansion tank level will be high
c) boiler is being over-fired
d) gage is faulty
e) system requires water

e) system requires water

The temperature indicator of a hot water boiler should indicate water temperature


a) at the boiler inlet
b) in the expansion tank
c) midway through the system
d) at the boiler outlet
e) in the boiler

d) at the boiler outlet

On a pressure temperature indicator, if the pressure pointer falls below the altitude pointer


a) the atmospheric pressure is low
b) the system is low on water
c) the boiler is too full
d) the water is too hot
e) the water is too cold

b) the system is low on water

Hot water heating boilers must be equipped with a


a) thermometer
b) fusible plug
c) return trap
d) blow down tank
e) steam pressure gage

a) thermometer

With the fusible plug type of temperature relief device, the fusible plug will melt at __________ degrees Celsius and allow hot water to escape.


a) 131
b) 121
c) 101.3
d) 100
e) 99

e) 99

The expansion and contraction rod type of temperature relief device will open the valve at __________ degrees Celsius and close it at __________ degrees Celsius.


a) 99 and 80
b) 100 and 71
c) 101.3 and 75
d) 99 and 71
e) 100 and 80

d) 99 and 71

A boiler pressure relief valve


a) shall be installed on the boiler
b) can be installed anywhere in the system but preferably close to the expansion tank
c) must be at least 51 mm pipe size
d) does not require annual checking or testing
e) can be installed with an isolation valve

b) can be installed anywhere in the system but preferably close to the expansion tank

For hot water boilers operating up to 414 kPa, a pressure relief valve opening pressure variation may be as much as


a) 14 kPa
b) 5%
c) 14%
d) 5 kPa
e) 10%

a) 14 kPa

A hot water boiler is protected from over pressure by means of


a) a safety pop valve
b) a high limit pressure control
c) an expansion valve
d) an air release valve
e) a safety relief valve

e) a safety relief valve

ASME Section IV, states that each hot water heating boiler shall have at least one officially rated pressure relief valve set to relieve at or __________ the maximum allowable working pressure of the boiler.


a) below
b) 6% above
c) 1.5 times
d) twice
e) 10% above

a) below

Hot water boilers have stop valves in their inlet and outlet piping


a) to allow for better warm-ups
b) to prevent water from entering another in-service unit
c) so that each boiler can have separate water treatment
d) to permit annual maintenance
e) so that the boiler can be drained without draining the system

e) so that the boiler can be drained without draining the system

Boiler stop valves shall be


a) of the OS&Y type
b) globe valves
c) identified with durable tags
d) installed on horizontal piping
e) throttled during operation

c) identified with durable tags

During warm-up of a cold hot water boiler excessive pressure build-up is prevented by


a) a very slow warm-up
b) an expansion tank
c) a pressure relief valve
d) opening the boiler outlet valve
e) venting the system

b) an expansion tank

In a closed expansion tank system an air separator


a) removes air from the system
b) is installed at the boiler inlet
c) is installed at the boiler outlet
d) directs air into the expansion tank
e) is not required

d) directs air into the expansion tank

In a hot water heating system, the closed type expansion tank should be


a) kept full of water
b) open to the atmosphere
c) partly filled with water
d) isolated from the system
e) closed and independently heated

c) partly filled with water

When a closed type expansion tank on a hot water boiler is completely filled with water and the water in the system is raised in temperature so that it expands, the result will be that


a) the boiler expands
b) the pressure build-up opens the safety relief valve
c) the heating system becomes noisy
d) the circulating pump will stop
e) the expansion tank will expand

b) the pressure build-up opens the safety relief valve

An expansion tank is used to


a) store steam
b) increase water temperature
c) allow for the expansion of the water
d) provide more efficient water circulation
e) allow free expansion of the steam

c) allow for the expansion of the water

The head of water in the hot water heating system employing an open type of expansion is referred to the vertical distance from the gauge of the boiler to the level in the __________, which is considered the highest level of the
water in the system.


a) steam drum
b) top row of tubes
c) auto-fill valve
d) expansion tank
e) hot water outlet valve

d) expansion tank

An automatic fill valve


a) will maintain maximum system pressure at all times
b) is a mandatory fitting
c) is not mandatory
d) opens only when expansion tank level is low
e) can be used with an open tank system

c) is not mandatory

A closed expansion tank is usually equipped with


a) a gage glass
b) a pressure relief valve
c) an automatic fill valve
d) a circulating pump
e) a thermometer

a) a gage glass

Before starting up a new boiler or one that has been out of service the following must be ensured


a) the manufacturer's recommendations are read
b) the boiler has a valid inspection certificate
c) the fuel is shut off
d) the boiler control is in the OFF position
e) the boiler is cold

b) the boiler has a valid inspection certificate

It is very important that boilers should be


a) warmed up quickly to prevent condensation
b) warmed up quickly to prevent scale build-up
c) lit only when cool
d) warmed up slowly to prevent thermal shock
e) warmed up at a rate of one degree every five minutes

d) warmed up slowly to prevent thermal shock

When cutting in an additional boiler into the heating system


a) the stop values in the supply and return lines are both closed
b) the supply valve is open slightly, the return line closed
c) the supply and return lines are open
d) the supply valve only is closed
e) the supply and return line valves are both open slightly

a) the stop values in the supply and return lines are both closed

One of the most important points that should be observed before a new boiler is started and put into continuous operation is to


a) check and make sure all valves are opened
b) check and make sure all valves are closed
c) make sure the vent is in the open position
d) make sure the inspection certificate is valid
e) make sure the startup is on schedule

d) make sure the inspection certificate is valid

When preparing a boiler for startup and the boiler is equipped with a modulating combustion control, it is best to


a) set the manual-auto switch to "auto"
b) set the manual-auto switch to "auto" and set the flame control switch in the lowest position
c) set the manual-auto switch to "auto" and set the flame control switch in the highest position
d) set the manual-auto switch to "manual" and set the flame control switch in the lowest position
e) set the manual-auto switch to "manual" and set the flame control switch in the highest position

d) set the manual-auto switch to "manual" and set the flame control switch in the lowest position

If the low-water fuel cutoff and/or the high limit control are equipped with a trip-out device on a boiler, it is recommended as part of the startup preparation to


a) dismantle the device and check for lose wires
b) push the reset button to assure that the switches are closed
c) check the low-water fuel cutoff and make sure all the mercury switches are working properly
d) check that the high limit switches are set high enough
e) dismantle the high limit switches and overhaul if
necessary

b) push the reset button to assure that the switches are closed

In hot water boiler operation the maximum operating temperature should never exceed


a) 77 degrees C
b) 87 degrees C
c) 100 degrees C
d) 121 degrees C
e) 131 degrees C

d) 121 degrees C

The pressure relief valve on a hot water heating boiler should be set


a) 25% lower than operating pressure
b) 10% lower than operating pressure
c) 25% above operating pressure
d) 20% lower than operating pressure
e) at the operating pressure

c) 25% above operating pressure


A gradual increase in stack temperature is an indication of


a) poor burner operation
b) too much excess air
c) unclean heating surfaces
d) poor damper operation
e) all of the above

c) unclean heating surfaces

The discharge pressure of steam heating pressure relief valves should never exceed


a) 14.7 kPa
b) 121 kPa
c) 93 kPa
d) 103 kPa
e) 153 kPa

d) 103 kPa

How often would you test the low level fuel cut-off on a low pressure steam heating boiler by blowing out the float chamber?


a) daily
b) monthly
c) semi-annually
d) annually
e) bi-weekly

a) daily

Should any abnormal condition occur during light-off or the temperature building-up period


a) continue to run the boiler but reduce the steam and fuel valve settings
b) stop running the boiler immediately and open the vent valve
c) stop running the boiler immediately and open the feedwater valve
d) continue to run the boiler but reduce the load and close the steam valve
e) shut down the boiler immediately and close the stop valves in the fuel lines

e) shut down the boiler immediately and close the stop valves in the fuel lines

There are two conditions that may occur during the warm up period which may seem to be abnormal to the operator but will disappear after the boiler heats up. These conditions are


a) uneven expansion and thermal shock
b) fluctuation of water and steam pressures
c) slight smoking and condensation
d) high stack and hot water/steam temperature
e) low stack and hot water/steam temperature

c) slight smoking and condensation

During the warm-up period of a heating boiler the main burner goes out. The operator should


a) shut down the boiler immediately, purge the boiler, and restart it.
b) shut down the boiler, close the fuel valves, and determine the cause of the problem
c) try to re-light the burner immediately
d) check the altitude gage to ensure there is enough water in the system
e) clean the burner, purge the boiler, and restart it

b) shut down the boiler, close the fuel valves, and determine the cause of the problem

Thermal shock to boilers can be reduced by


a) warming up boilers slowly
b) keeping the boiler free of scale build-up
c) covering the tube sheets with refractory
d) not allowing full flow of cold water into a warm hot water boiler
e) all of the above

e) all of the above

The most important rule in safe operation of a steam heating boiler is


a) operate the burner properly
b) keep the water level in the boiler at the proper level
c) maintain the proper operation of automatic controls
d) maintain the correct level in the altitude gage
e) ensure air is kept out of the system

b) keep the water level in the boiler at the proper level

To reduce the effects of uneven expansion and thermal shock and to protect a boiler against damage during startup, one of
the precautions that should be taken is


a) always heat up the boiler quickly
b) always warm up the boiler slowly
c) make sure the vent is opened
d) make sure the steam is closed
e) always open the fuel valve slowly

b) always warm up the boiler slowly

It is recommended that the differential between the safety relief valve set pressure and the operating pressure of a hot water boiler be kept to a minimum of 69 kPa (10 psi) or __________ % of the relief valve setting.


a) 10
b) 15
c) 20
d) 25
e) 30

d) 25

Smoking conditions during the operation of a boiler can be caused by


a) improper air/fuel ratio
b) steam demands too great
c) low water conditions
d) too much combustion air
e) not enough fuel

a) improper air/fuel ratio

Unit heaters differ from convectors in that they use _______ to increase heat transfer.


a) metal fins
b) natural circulation
c) blowers
d) copper tubes
e) brass tubes

c) blowers

Convectors use ________ to increase heat transfer.


a) metal fins
b) radiators
c) blowers
d) copper tubes
e) brass tubes

a) metal fins

In fin coil type heaters, individual room temperature is controlled by


a) switches
b) automatic valves
c) dampers
d) air relays
e) supply ducts

c) dampers

Unit ventilators use


a) only outside air for heating
b) only inside air for heating
c) natural draft
d) a mixture of inside and outside air
e) fin coil heaters

d) a mixture of inside and outside air

The difference between a convector and a radiator is


a) the way they transfer heat
b) the way the heating medium goes through
c) the method of control
d) that one is made of cast iron and the other of steel or copper
e) the way the heating and cooling is distributed

d) that one is made of cast iron and the other of steel or copper

Large areas such as warehouses, are usually heated with


a) unit heaters
b) radiators
c) convectors
d) open heaters
e) space heaters

a) unit heaters

Air can be removed from steam heating systems by


a) air vents
b) a steam trap
c) an air separator
d) an air header
e) a dip tube

a) air vents

A radiator valve is used to control the amount of


a) air leaving the radiator
b) condensate leaving the radiator
c) steam leaving the radiator
d) air entering the radiator
e) steam entering the radiator

e) steam entering the radiator

A radiator trap is a device that is used to


a) allow only air to leave the radiator
b) vent steam from the radiator
c) depressurize a radiator
d) allow only steam to leave the radiator
e) allow only water to leave the radiator

e) allow only water to leave the radiator

The vacuum pump performs the following function:


a) supplies water to the condensate receiver
b) supplies steam to the boiler
c) returns the condensate (water) back to the boiler
d) returns the condensate water to the condensate receiver
e) none of the above

c) returns the condensate (water) back to the boiler

The level in the condensate receiver is automatically controlled by a


a) float switch
b) pressure reducing valve
c) gate valve
d) drain valve
e) sight glass

a) float switch

The purpose of a radiator trap is to


a) control steam flow into the radiator
b) control steam flow leaving the radiator
c) drain condensate from the radiator
d) remove the air from the radiator
e) trap the radiant heat in the system

c) drain condensate from the radiator

Air vents are used to


a) trap excess air
b) expel the air from heating systems
c) trap volatile liquids
d) expel impurities from boilers
e) expel the moisture from heating systems

b) expel the air from heating systems

The purpose of a radiator trap is to


a) stop the flow of steam
b) assist circulation within the radiator
c) control the temperature of a radiator
d) enable the radiator to be isolated
e) pass condensate and retain steam in the radiator

e) pass condensate and retain steam in the radiator

The piping and heating units of a steam heating system must be so arranged that


a) the condensate can flow freely to the heating units
b) the air can be kept at the top of the heating units
c) steam can flow freely to all heating units
d) all of the above
e) none of the above

c) steam can flow freely to all heating units

In a gravity return system the boiler should be placed


a) well above the highest radiator
b) well below the lowest radiator
c) on an elevated platform
d) at the same level as the radiators
e) in a central location

b) well below the lowest radiator

The Hartford Loop prevents the water in the boiler from


a) exceeding the maximum temperature
b) exceeding the highest safe level
c) dropping below a safe level
d) contamination by impurities in the returning condensate
e) flowing out through the steam main

c) dropping below a safe level

All supply and drain lines of a steam heating system must be pitched to


a) allow for drainage of condensate
b) allow collection of air at the highest points
c) prevent corrosion
d) allow for temperature expansion
e) all of the above

a) allow for drainage of condensate

When starting up a steam heating boiler it should be filled to


a) the maximum level
b) 3/4 of a gage glass
c) 1/2 of a gage glass
d) 1/4 of a gage glass
e) the very bottom of the gage glass

c) 1/2 of a gage glass

If the water level falls too low during operation of a steam heating boiler the operator should


a) tell his or her supervisor
b) add more water immediately
c) operate the safety valve
d) shut the boiler down
e) lower the flame and add water to bring it up to a safe level

d) shut the boiler down

In the case of radiators and convectors, the main sources of trouble are the


a) air vents
b) air traps
c) push nipples
d) connecting rods
e) valves and traps

e) valves and traps

Finned convectors should be kept free of


a) air
b) steam
c) corrosion
d) dust
e) all of the above

e) all of the above

Slow or insufficient heat throughout a building heated by steam can be caused by


a) too high a firing rate
b) too low a firing rate
c) air leaks
d) the feedwater being too cold
e) oversized piping

b) too low a firing rate

Slow or insufficient heat in one or more rooms in a steam heated building can be caused by a


a) faulty steam trap
b) faulty float switch
c) faulty heater
d) faulty vacuum switch
e) faulty sight glass

a) faulty steam trap

The maximum temperature of water in a gravity hot water system is


a) 65 degrees C
b) 70 degrees C
c) 77 degrees C
d) 87 degrees C
e) 67 degrees C

c) 77 degrees C

In a forced circulation system the expansion tank
allows the system to operate at


a) a vacuum
b) a pressure well above atmospheric pressure
c) pressures above sea level
d) the lower floors
e) absolute pressures

b) a pressure well above atmospheric pressure

A forced hot water circulating system can be classified as the following type:


a) loop system
b) one pipe system
c) two pipe direct return system
d) two pipe reverse return system
e) all of the above

e) all of the above

In a one pipe hot water system the fitting that directs the water to each converter is called the


a) diverter
b) trap
c) vent valve
d) separator
e) lead

a) diverter

In a radiant heating system the maximum surface temperature is


a) 10 degrees C
b) 20 degrees C
c) 30 degrees C
d) 40 degrees C
e) 50 degrees C

c) 30 degrees C

In radiant heating system changes are


a) difficult to make
b) easy to make
c) as easy to make as in any other heating system
d) dependent on availability of materials
e) dependent on location

a) difficult to make

Automatic snow melting systems can use


a) hot water and antifreeze mixed
b) electric resistance heating
c) infrared lamps mounted above sidewalks and ramps
d) hot water and ethylene glycol mixed
e) all of the above

e) all of the above

Snow melting systems are usually filled with


a) water only
b) methanol and water
c) ethylene glycol and water
d) steam
e) warm air

c) ethylene glycol and water

Advantages of the forced circulation hot water heating systems are


a) reduction in pipe size and greater heat storage capacity
b) high pressure piping and controls
c) high vacuum in the return lines and pumps
d) higher make-up and better chemical control
e) low water make-up and better temperature control

a) reduction in pipe size and greater heat storage capacity

A hot water boiler of the same output is


a) larger than a steam boiler
b) smaller than a steam boiler
c) the same size as a steam boiler
d) taller than a steam boiler
e) shorter than a steam boiler

b) smaller than a steam boiler

In a hot water system compared to a steam heating system, if there is a leak damage will


a) be greater in the steam system
b) be greater in the hot water system
c) be about the same in either system
d) depend on where the boiler is located in the system
e) be minimal due to the automatic drain system

b) be greater in the hot water system

Which of the following use a boiler in the system?


1. steam heating
2. electric heating
3. steam to hot water system
4. hot water heating


a) 1, 2
b) 2, 3
c) 1, 4
d) 3, 4
e) 1, 3, 4

e) 1, 3, 4

Diverter fittings are used in the supply lines to heating units


a) to compensate for a low heating load
b) when a higher heating output is required from the heating unit
c) when the distance from the boiler to heating unit is short
d) when there are no balancing valves installed in the supply line
e) when a hydraulic balance must be corrected

b) when a higher heating output is required from the heating unit

An air separator should always be installed in


a) a horizontal pipe
b) a cross tee
c) a vertical pipe
d) an expansion tank
e) a converter

a) a horizontal pipe

The air removed by the air separator is vented to the


a) air space at the top of the boiler
b) nearest convector
c) dip tube
d) expansion tank
e) relief valve

d) expansion tank

To ensure that each zone circuit has the proper flow of water to provide the required heat a:


a) flow control valve is used
b) diverter fitting is used
c) gate valve is used
d) pressure reducing valve is used
e) balancing valve is used

e) balancing valve is used

The temperature control on a steam to hot water converter, controls


a) the pump speed
b) the steam temperature
c) the water flow
d) the steam control valve
e) the firing rate

d) the steam control valve

Excessive pressure build-up due to a rise in temperature and the resulting expansion of the water in the system is prevented by the use of


a) a float tank
b) a relief valve
c) an expansion tank
d) a cushion valve
e) a safety valve

c) an expansion tank

To prevent corrosion in the expansion tank it is sometimes filled with


a) nitrogen
b) air
c) oxygen
d) helium
e) hydrogen

a) nitrogen

Improper location of the circulating pump and expansion tank can cause


a) the circulating pump to cavitate
b) some points in the system to be under negative pressure
c) air to be drawn into the system
d) vapour bubbles to form in the circulating pump
e) all of the above

e) all of the above

The expansion tank is normally attached to the


a) boiler or the hot water supply line near the boiler
b) highest point in the system directly above the boiler
c) supply line after the circulating pump
d) supply line above the lowest convector
e) return line directly before the boiler

a) boiler or the hot water supply line near the boiler

The minimum reading on an altitude gage of a boiler in a large plant is from the top of the boiler to the highest point in the system plus


a) 0.6 m
b) 0.8 m
c) 1.0 m
d) 1.2 m
e) 1.4 m

d) 1.2 m

The purpose of a pressure reducing valve is to


a) level out the flow of steam or hot water
b) automatically reduce pressure and maintain it
c) reduce water hammer in a heating system
d) maintain hot water at a required pressure
e) to reduce the feedwater pressure to the boiler

b) automatically reduce pressure and maintain it

What type of boiler would you expect to find in a hot water system, incorporating a converter?


a) hot water boiler
b) steam boiler
c) forced circulation boiler
d) reverse flow boiler
e) once through boiler

b) steam boiler

In a warm air heating system the cold air return registers are located


a) in exterior walls
b) in interior locations
c) under windows
d) in floors
e) in ceilings

b) in interior locations

The major disadvantage of an electric resistance coil furnace for warm air heating is


a) the high cost of electricity
b) the danger from electric shock
c) the high cost of maintenance
d) the large size of the furnace
e) the location of electrical wiring

a) the high cost of electricity

Lowboy furnaces are just over


a) 1.0 m in height
b) 0.8 m in height
c) 1.4 m in height
d) 1.6 m in height
e) 1.2 m in height

e) 1.2 m in height

The advantage of having duct furnaces instead of a large central furnace is


a) less initial cost
b) easier installation
c) better control of heat in each zone of the building
d) that they require less space
e) lower maintenance costs

c) better control of heat in each zone of the building

The power supply for an electric resistance coil furnace is


a) 60 V
b) 120 V
c) 240 V
d) 220 V
e) 480 V

c) 240 V

In a fin-coil heat exchanger the primary source of heat for the exchanger is


a) steam or hot water
b) gas
c) oil
d) solar
e) radiant

a) steam or hot water

A type of directly fired space heater is


a) a unit heater
b) a floor furnace
c) a wall furnace
d) all of the above
e) none of the above

d) all of the above

High efficiency furnaces and heaters range in annual fuel utilization efficiency (AFUE) from


a) 94 - 98%
b) 80 - 95%
c) 70 - 75%
d) 60 - 70%
e) 50 - 60%

b) 80 - 95%

In high efficiency furnaces if the temperature of the flue gas drops below 65 degrees C the


a) flue gas will condense
b) water vapour will condense
c) furnace burner will shut down
d) furnace burner will start up
e) furnace vent will close

b) water vapour will condense

In a pulse combination furnace the stated efficiency is


a) 94 - 98%
b) 80 - 95%
c) 70 - 75%
d) 60 - 70%
e) 50 - 60%

a) 94 - 98%

Heat exchangers in gas fired furnaces are made of


a) brass
b) copper
c) aluminum
d) steel
e) cast iron

d) steel

Air filters can be divided into two groups


a) mechanical and rotating drum
b) electronic and steam
c) dry and wet
d) steam and rotating drum
e) mechanical and electronic

e) mechanical and electronic

Electronic filters will remove


a) all particles from the air
b) fine particles from the air
c) odour producing gases from the air
d) smoke from the air
e) all of the above

b) fine particles from the air

The perimeter loop system of furnace ducting is ideal for a building with


a) no insulation in the walls
b) concrete walls
c) no basement
d) low head room in the basement
e) no cold air returns

c) no basement

Which of the following is a type of outlet in a warm air heating system?


a) a grill
b) a register
c) a ceiling diffuser
d) a perforated panel
e) all of the above

e) all of the above

Supply outlets should always be located


a) in walls
b) in floors
c) in ceilings
d) to best prevent cold drafts
e) in baseboards

d) to best prevent cold drafts

In a warm air heating system, the heated air should enter the rooms preferably via the


a) high wall registers on the inside wall
b) baseboard registers on the inside wall
c) baseboard registers on the outside wall
d) high wall registers on the outside wall
e) unit heaters on the outside wall

c) baseboard registers on the outside wall

Sleeve bearings on furnace fans require


a) no lubrication
b) grease every six months
c) a few drops of oil every six months
d) a few drops of oil monthly
e) flood lubrication

c) a few drops of oil every six months

Furnace heat exchangers should be checked for corrosion because


a) carbon monoxide could leak into the building
b) the holes reduce the furnace efficiency
c) cold air could leak into the building
d) too much air would enter the furnace
e) the air will become too dry for comfortable heating

a) carbon monoxide could leak into the building

Insufficient heat throughout a building is likely caused by


a) too high an air flow
b) insufficient heat input
c) poorly insulated ducting
d) a missing filter
e) poor humidity control

b) insufficient heat input

Actual ventilation rates may vary per person from


a) 0.5 to 0.6 cubic metres/min
b) 0.5 to 0.75 cubic metres/min
c) 0.2 to 1.2 cubic metres/min
d) 0.14 to 1.5 cubic metres/min
e) 1.0 to 1.5 cubic metres/min

d) 0.14 to 1.5 cubic metres/min

Ventilation can be divided into two basic methods:


a) forced and natural
b) mechanical and natural
c) forced and mechanical
d) natural and warmed air
e) natural and cold air

b) mechanical and natural

Natural ventilation is improved by the use of a roof


a) ventilator
b) radiator
c) grille
d) louver
e) panel

a) ventilator

Mechanical ventilation can be divided into which types?


a) natural air intake, natural exhaust
b) mechanical air intake, natural exhaust
c) natural air intake, mechanical exhaust
d) natural intake, natural exhaust
e) none of the above

b) mechanical air intake, natural exhaust

In a mechanical air intake, natural exhaust ventilation system the pressure in the building is


a) well below atmospheric pressure
b) slightly below atmospheric pressure
c) at atmospheric pressure
d) slightly above atmospheric pressure
e) well above atmospheric pressure

d) slightly above atmospheric pressure

Living organisms that must be removed from the air are


a) insects and pollen
b) bacteria and insects
c) bacteria and spores
d) pollen and spores
e) pollen and bacteria

c) bacteria and spores

Mechanical filters can be divided into two broad classes:


a) wet and dry
b) rotating and stationary
c) dry and viscous
d) corrugated and smooth
e) throwaway and renewable

e) throwaway and renewable

Viscous filters are highly efficient in the removal of


a) fine dust, fumes, and smoke
b) bacteria and spores
c) cooking odours
d) dust and pollen
e) mists and fogs

d) dust and pollen

Electrostatic filters are highly efficient in the removal of


a) dust and pollen
b) fine dust, smoke, and fumes
c) bacteria and spores
d) lint
e) mists and fogs

b) fine dust, smoke, and fumes

Ultraviolet light is used to remove __________ from the air.


a) dust and pollen
b) fine dust and smoke
c) bacteria and spores
d) mists and fogs
e) lint

c) bacteria and spores

Infrared radiant energy is directed towards


a) ceilings
b) walls
c) windows
d) floors
e) doors

d) floors

Infrared heaters are usually mounted


a) overhead
b) on walls
c) in floors
d) under windows
e) over doors

a) overhead

Gas-fired infrared heaters use the principle of


a) heating a gas
b) heating a solid surface
c) heating a liquid
d) heating a porous material
e) all of the above

b) heating a solid surface

In an internally fired, gas fired infrared heater, the surface temperature is about


a) 300 degrees C
b) 400 degrees C
c) 500 degrees C
d) 600 degrees C
e) 700 degrees C

b) 400 degrees C

A low temperature catalytic heater contains a layer of


a) metal impregnated with a catalyst
b) wool fibre impregnated with a catalyst
c) plastic fibre impregnated with a catalyst
d) glass wool impregnated with a catalyst
e) porous glass impregnated with a catalyst

d) glass wool impregnated with a catalyst

The quartz lamp heating element will respond


a) instantaneously
b) in a few seconds
c) in about one minute
d) in about thirty seconds
e) in about three minutes

b) in a few seconds

The main disadvantage of electric heating is the


a) high maintenance cost
b) poor local temperature control
c) expensive installation
d) high operating cost
e) all of the above

d) high operating cost

In an open wire type heating element the resistance wire is
made of


a) tungsten
b) magnesium oxide
c) mica
d) steel
e) nickel-chromium

e) nickel-chromium

Electrical heating can be divided into two general groups:


a) floor and wall
b) direct and indirect
c) wall and baseboard
d) radiant panel and infrared
e) direct and infrared

b) direct and indirect

In an electric snow melting unit, a thermostat should be used to automatically shut the system down when the outdoor
temperature is above


a) 0 degrees C
b) 1 degrees C
c) 2 degrees C
d) 3 degrees C
e) 4 degrees C

c) 2 degrees C

The basic types of heating systems are:


1. steam heating
2. hot water heating
3. warm air heating
4. electric heating


a) 1, 2, 4
b) 1, 2, 3
c) 2, 3, 4
d) 1, 2, 3, 4
e) 3, 4

d) 1, 2, 3, 4

A prime mover is


a) an electric motor
b) a steam turbine
c) a centrifugal pump
d) an air compressor
e) a boiler

b) a steam turbine

Large power production plants tend to be of the thermal type because they can burn solid fuels and:


a) they are the least expensive to build
b) the noise level is much less than internal combustion engines
c) the heat cycle they use is the most efficient
d) solid fuels are the most plentiful and cheapest
e) require the least amount of manpower

c) the heat cycle they use is the most efficient

Whenever feasibly possible, when checking bearings on running pieces of equipment it is wise to


a) check the oil quality leaving each
b) check the oil quantity leaving each
c) get accustomed to normal running temperature and vibration by feel
d) smell the normal odours of the running bearing
e) observe the temperature on a thermometer

c) get accustomed to normal running temperature and vibration by feel

One of the first ways to detect a fault in a reciprocating engine is


a) by sound
b) temperature indication
c) performance efficiency
d) by oil consumption
e) by smell

a) by sound

A steam turbine's exhaust can often supply a process with steam because


a) processes always require a lower steam pressure
b) processes never require the high steam temperatures turbines do
c) turbine exhaust steam is always dry and saturated
d) it is free of oil
e) the steam will be at a temperature above the initial temperature

d) it is free of oil

The exhaust steam from a steam turbine is more acceptable for process than the exhaust from a steam engine because


a) it is much hotter
b) it is easily controlled
c) it is free of oil
d) it is free of moisture
e) it contains more condensate

c) it is free of oil

Turbines often have segmental carbon ring sealing glands which are held in place by


a) labyrinths
b) shrouding
c) drive screws
d) garter springs
e) thrust runners

d) garter springs

A steam turbine should trip or shut down when normal operating speed is exceeded by


a) 250 RPM
b) 3 to 5%
c) 50 RPM
d) 10 to 15%
e) 25 RPM

d) 10 to 15%

Condensing turbines


a) are always impulse turbines
b) will have a vacuum in the last row of rotating blades
c) will use the condensate for heating
d) are very small units
e) cannot have counterflow stages

b) will have a vacuum in the last row of rotating blades

Which turbine uses a condenser?


a) back pressure turbine
b) a turbine exhausting to a vacuum
c) a bleeder turbine exhausting at atmospheric pressure
d) a non-condensing extraction turbine
e) a turbine exhausting to atmosphere

b) a turbine exhausting to a vacuum

The shrouding installed on the blading of a steam turbine serves to:


a) cool the blade tips
b) expand the steam
c) stop the steam flow
d) heat the steam
e) confine the steam to the blades

e) confine the steam to the blades

The turbine overspeed trip:


1. prevents the turbine from vibrating
2. prevents the turbine exceeding the maximum rated speed
3. is operated by a spring loaded pin in the rotating blades
4. will close the steam stop valve
5. should be tested before the turbine is placed in service


a) 2, 4, 5
b) 2, 3, 4, 5
c) 1, 2, 4
d) 3, 4, 5
e) 4, 5

a) 2, 4, 5

The overspeed trip of a steam turbine


a) operates on turbine vibrations due to high speed
b) is installed on all turbines
c) can be adjusted according to the load demand
d) is regulated by exhaust pressure
e) sheds the load in the event of high pressure

b) is installed on all turbines

Turbine overspeed trip


a) prevents the turbine from vibrating
b) will close the steam stop valve to the turbine
c) is operated by a spring loaded pin in the rotating blades
d) supplies the operator with rpm indications
e) reduces the turbine speed by increasing the back pressure

b) will close the steam stop valve to the turbine

Turbine lubricating oil


a) is not required for small impulse turbines
b) must be changed every four months
c) lubricates the blades
d) can be used to operate the turbine governor
e) should be preheated before use

d) can be used to operate the turbine governor

The purpose of turbine glands is to prevent


a) water from entering the turbine
b) steam from entering the turbine
c) steam escaping from the turbine
d) steam from entering the lubrication system
e) oil from entering the turbine

c) steam escaping from the turbine

Shaft sealing in high output turbines is done with


a) water seals
b) mechanical seals
c) wear rings
d) packing glands
e) labyrinth seals

e) labyrinth seals

When the steam pressure drop occurs in only the stationary members or components of a turbine, the turbine is known as


a) a single stage unit
b) an impulse unit
c) a reaction unit
d) a Parsons unit
e) a cross compound reaction unit

b) an impulse unit

A large reaction turbine will have


a) no thrust bearings
b) steam pressure dropping in only the moving sections
c) blades which are basically symmetrical in cross-section
d) never more than 5 stages
e) steam pressure dropping through moving and stationary sections

e) steam pressure dropping through moving and stationary sections

Turbine speed can be "fine tuned" with a device which will be limited to about 10% over the rated speed. This device is the


a) governor valve
b) overspeed governor
c) sentinel valve
d) hand speed control
e) overspeed trip

d) hand speed control

Turbine thrust bearings are fixed to the casing and prevent axial movement of the spindle by contacting a component on the shaft known as a


a) shaft sleeve
b) labyrinth
c) collar
d) shroud
e) diaphragm

c) collar

Shaft sealing carbon glands are


a) lubricated by the main oil pump
b) limited to a temperature of 250 degrees C
c) replaced monthly due to erosion
d) self-lubricating
e) metal sprayed components

d) self-lubricating

The great majority of steam turbine governing systems utilize the


a) hydraulic system principle
b) pneumatic system principle
c) mechanical centrifugal principle
d) lever principle
e) bimetal expansion principle

c) mechanical centrifugal principle

Reaction turbines


a) have bucket shaped blades
b) have a pressure drop through the moving and stationary blades
c) are used for high pressures only
d) have a pressure drop in the moving blades only
e) have little axial thrust

b) have a pressure drop through the moving and stationary blades

Reaction turbines


a) have all of the steam pressure drop take place in the stationary nozzle
b) have a velocity increase in the fixed blading
c) are used for higher speed only
d) have a velocity decrease through the fixed blading
e) require little blade sealing

b) have a velocity increase in the fixed blading

In an impulse turbine


a) the steam flow is reduced through the nozzles
b) the steam pressure is reduced in the nozzles
c) the steam pressure will drop across the blades
d) the steam velocity is increased through the blades
e) the exhaust steam is directed back to the boiler

b) the steam pressure is reduced in the nozzles

The steam turbine that has a pressure drop across every set of blades is the __________ turbine.


a) double-stage impulse
b) single-stage impulse
c) topping
d) back pressure
e) reaction

e) reaction

When starting a steam turbine it is customary practice to


a) analyze the oil for water prior to rolling
b) turn on all cooling water systems first
c) place the speed control system in service once the unit is rolling
d) test the overspeed trip as soon as running speed is attained
e) stop the auxiliary oil pump as soon as steam begins to turn the unit

d) test the overspeed trip as soon as running speed is attained

The average amount of water volume which evaporates from a cooling tower is


a) 2%
b) 10%
c) 15%
d) 5%
e) 3.5%

d) 5%

Natural draft cooling towers operate most effectively in large open spaces and


a) where wind is relatively constant
b) where relative humidity is high
c) where a large body of water is nearby
d) require a windbreak
e) must not be in direct sunlight

a) where wind is relatively constant

Excessive wind velocity in a natural draft cooling tower may cause


a) louvers to become broken
b) high water drift or losses
c) rotation reversal of the fan
d) over-cooling of the water
e) under-cooling of the water

b) high water drift or losses

Compared to a crossflow tower, a counterflow tower


a) is not as tall
b) has much less capacity
c) requires less floor space
d) requires more fan power
e) has a higher pressure drop

c) requires less floor space

Water contained in the airstream at the discharge of a cooling tower is removed


a) with centrifugal separators
b) by a series of chevron dryers
c) by refrigeration means
d) by a series of baffles
e) with drift eliminators

e) with drift eliminators

A cooling tower which requires neither fan nor fill is the


a) natural draft unit
b) counterflow induced unit
c) venturi unit
d) crossflow unit
e) forced draft unit

c) venturi unit

A valve which prevents water flow over the fill of a tower during cold weather should not be closed until the temperature reaches


a) - 0.5 degrees C
b) + 0.5 degrees C
c) + 5 degrees C
d) + 20 degrees C
e) + 27 degrees C

e) + 27 degrees C

To prevent cooling tower basin water from freezing during cold weather many units are equipped with


a) ethylene glycol antifreeze systems
b) electric basin heaters
c) propane burners
d) ice defrosters
e) warming tapes

b) electric basin heaters

You are replacing the cooling tower fan motor bearings because


a) the motor was running single phase
b) windings in the motor were faulty
c) a noise which sounded like a bad bearing was heard
d) the rotor was rubbing the stator
e) the gear reducer pinion shaft was misaligned

d) the rotor was rubbing the stator

Scaling is not as severe in towers when compared to boilers because


a) tower water does not evaporate
b) there are not as many dissolved solids in tower water
c) pressure is not as high
d) temperatures are not as high
e) water is constantly being aerated

d) temperatures are not as high

A gas turbine compressor is usually


a) centrifugal type
b) downstream of the turbine
c) dynamic axial design
d) downstream of the combustor
e) driven by a motor

c) dynamic axial design

The compressor on the gas turbine


a) can be driven by the load turbine
b) is always of the axial type
c) is always a multi-stage compressor
d) is always independently driven
e) is always a reciprocating type

a) can be driven by the load turbine

The combustion chamber of a gas turbine


a) increases the pressure of the compressed air
b) is heated between the load turbine and the compression turbine
c) burns fuel with excess air
d) is water cooled
e) rotates at shaft speed

c) burns fuel with excess air

Many typical steam plant auxiliaries are eliminated with a gas turbine due to its


a) small size
b) high speed
c) high power to weight ratio
d) simplicity
e) low oil consumption

d) simplicity

Gas turbines are very popular where


a) noise does not present a problem
b) water is scarce
c) industrial sites are small and in congested areas
d) thermal pollution is of major concern
e) natural gas is plentiful

b) water is scarce

Gas turbines are ideal when considering


a) long warm-up periods
b) emergency power generation
c) automotive power
d) cooling water pump operation
e) good thermal efficiency

b) emergency power generation

A two shaft gas turbine


a) has the load turbine downstream from the compressor turbine
b) has the first turbine drive the prop on a turbo-prop engine
c) is always an open cycle type
d) is always a closed cycle type
e) does not require a starting motor

a) has the load turbine downstream from the compressor turbine

A gas turbine is not self-starting. It must be rotated at __________ of its maximum speed before fuel is turned on.


a) 10% to 30%
b) 15% to 30%
c) 20% to 30%
d) 25% to 30%
e) 25% to 50%

c) 20% to 30%

Early gas turbines were handicapped by


a) metal not being able to withstand high speed centrifugal forces
b) the inability to get enough air into the combustion chamber
c) metals not standing the high temperatures involved
d) their high operating speeds
e) their inadequate power capability

c) metals not standing the high temperatures involved

The output power of a gas turbine is directly related to the


a) mass of gas passing through the turbine per second
b) temperature at the turbine inlet
c) mass of the unit
d) slippage between the turbine and compressor
e) turbine exhaust temperature

a) mass of gas passing through the turbine per second

The low installation cost of a gas turbine is


a) due to cheap materials in the blades
b) due to short fuel lines
c) because no fuel pump is required
d) because no electrical wiring is required
e) because less auxiliary equipment is needed

e) because less auxiliary equipment is needed

Some of the characteristics which make the gas turbine a better choice over other prime movers are:


1. low maintenance
2. minimum cooling water
3. high thermal efficiency
4. rapid start-up and loading


a) 1, 2, 3, 4
b) 1, 2, 3
c) 1, 2, 4
d) 1, 3, 4
e) 2, 3, 4

c) 1, 2, 4

The air side of a gas turbine regenerator is located


a) before the compressor
b) after the combustion chamber
c) between the turbine and combustion chamber
d) between the turbine and atmosphere
e) downstream of the compressor

e) downstream of the compressor

A gas turbine performs most effectively if


a) lube oil is of the proper viscosity
b) cooling water temperature is kept low
c) ambient air temperature is high
d) ambient air temperature is low
e) loaded immediately after starting

d) ambient air temperature is low

A combined steam and gas turbine arrangement can be termed


a) an ideal system
b) a cogeneration system
c) a once through system
d) ideal relative to system efficiency
e) a high capacity system

b) a cogeneration system

The purpose of a regenerator is


a) to clean the exhaust gases
b) to improve the efficiency of the turbine
c) to increase the temperature in the combustion chamber
d) to lower the temperature in the combustion chamber
e) to recirculate the exhaust gases back through the compressor

b) to improve the efficiency of the turbine

In a compression ignition engine the fuel is ignited by


a) an electric spark
b) the compressed air temperature
c) the atomized fuel
d) a cross-combustor
e) compressed air pressure

b) the compressed air temperature

Diesel engine governing is accomplished by


a) varying the fuel quality
b) carburetion
c) varying the fuel quantity
d) fuel atomizing air quantity
e) fuel atomizing air pressure

c) varying the fuel quantity

The fuel for a diesel engine is


a) light fuel oil
b) vaporised by a carburettor
c) mechanically atomized by high pressure
d) atomized before the cylinder
e) mixed with air before the cylinder

c) mechanically atomized by high pressure

Four-stroke cycle engine valves are


a) operated by cams
b) of the pressure differential variety
c) a number of ports in the cylinder wall
d) often termed reed or channel valves
e) always open as the piston travels upwards

a) operated by cams

An engine which develops one power stroke with every other turn of the crankshaft is the


a) two stroke diesel engine
b) type which requires pre-mixing lube oil and fuel
c) four stroke natural gas engine
d) V type engine
e) external combustion unit

c) four stroke natural gas engine

Four cycle engine lubrication is usually


a) forced by pump
b) by gravity oilers
c) by the scoop method
d) by the dip tube method
e) by grease fitting

a) forced by pump

An example of an engine which gives high torque at low speeds would be that of a


a) chain saw
b) two cycle snowmobile
c) four stroke motocross motorcycle
d) two cycle lawnmower
e) two cycle transit bus

c) four stroke motocross motorcycle

A two cycle engine


a) must always have lube oil premixed with the fuel
b) can never have a crankcase lubrication system
c) can never be operated in an inverted position
d) "pops" twice as often as an equivalent cylinder four stroke engine
e) gives one power stroke every other crankshaft revolution

d) "pops" twice as often as an equivalent cylinder four stroke engine

Pre-mixing lube oil and fuel or having a special lube oil injection system is typical of the average


a) snowmobile engine
b) automobile engine
c) aircraft engine
d) tractor engine
e) heavy equipment engine

a) snowmobile engine

A major difficulty encountered with a two-stroke cycle engine is


a) the high torque at low speeds
b) maintenance of many moving parts
c) the difficulty in cold weather starting
d) the high speeds compared to an equivalent four stroke engine
e) exhausting the spent gases from the cylinder

e) exhausting the spent gases from the cylinder

A two cycle gasoline engine


a) has more moving parts than a four cycle
b) produces twice as much power as a four cycle
c) must have two cylinders
d) does not require exhaust valves
e) is of more simple construction than a four cycle

e) is of more simple construction than a four cycle

Cylinder scavenging


a) is more efficient in a 2 cycle engine than a 4 cycle type
b) is scoring the cylinder by a broken piston ring
c) is the removal of exhaust gases from the cylinder
d) prevents the air from entering the cylinder
e) removes excessive oil from the cylinder walls

c) is the removal of exhaust gases from the cylinder

The purpose of a spark plug is


a) to ignite the fuel air mixture in a gasoline engine
b) to produce power for the compression stroke
c) to prewarm the engine
d) to raise the ignition point of the fuel
e) to ignite the air in the cylinder

a) to ignite the fuel air mixture in a gasoline engine

Compression ignition engines


a) need suction end discharge valves
b) will compress air only on the compression stroke
c) need a carburettor to mix the fuel with the air
d) will compress air only on the power stroke
e) require a spark timing device

b) will compress air only on the compression stroke

The injection pump of a diesel engine is driven by


a) piston action
b) the governor
c) the wrist pin
d) the gudgeon pin
e) the camshaft

e) the camshaft

Ignition in a diesel engine is started by


a) a glow plug
b) a spark plug
c) a starter motor
d) compression in the cylinder
e) air injection

d) compression in the cylinder

Using a compressed air starting motor is a popular method of starting a


a) large stationary diesel engine
b) small two stroke engine
c) jet engine
d) high performance engine
e) natural gas engine

a) large stationary diesel engine

When using compressed air to each cylinder for starting purposes, the pressure is approximately


a) 520 kPa
b) 255 kPa
c) 3,030 kPa
d) 2,100 kPa
e) 435 kPa

d) 2,100 kPa

Reduction in sealing qualities between the piston rings and cylinder wall by the lube oil may be the result of


a) low cooling water temperature
b) high lube oil viscosity
c) high cooling water temperature
d) high carbon residue of the lube oil
e) wrong fuel being used

c) high cooling water temperature

The temperature to which the air can be raised at the turbine inlet is


a) an indication of a unit's power
b) directly related to the unit's size
c) a function of the air compressor input
d) an indication of the unit's efficiency
e) important for proper compressor performance

d) an indication of the unit's efficiency

A pump is capable of suction lift due to


a) its ability to convert kinetic energy into potential energy
b) the speed at which it operates
c) its input power
d) its size
e) atmospheric pressure

e) atmospheric pressure

Centrifugal pumps do not develop good suction lift because


a) atmospheric pressure is usually too low
b) the pumped medium relative density is too high
c) their internal component clearances are too high
d) the speed is too low
e) they favour pressure rather than volume

c) their internal component clearances are too high

It is generally accurate to say that


a) 9.8 kPa pressure results from every metre of water depth or height
b) a water height or depth of 10.34 metres results in 1 kPa
c) 1 kPa will result from a water head of 9.8 metres
d) 10.21 kPa will result from 1 metre of static water head
e) atmospheric pressure has no bearing on static water head

a) 9.8 kPa pressure results from every metre of water depth or height

Preferably, dynamic pumps should be located


a) directly under the liquid source when suction lift is involved
b) above the liquid source when suction head is involved
c) above the liquid source when suction lift is involved
d) at the liquid source level when suction lift is involved
e) below the liquid source when suction head is involved

e) below the liquid source when suction head is involved

The vertical distance from the liquid surface up to the pump centre-line plus the vertical distance from the pump centre-line up to the surface of the liquid in the discharge tank is


a) static discharge head
b) static suction head
c) suction lift
d) total discharge head
e) total static head

e) total static head

The difference between static suction head and static discharge head is


a) total static head
b) static discharge head
c) static suction head
d) equivalent head
e) dynamic head

a) total static head

When a pump discharges into a vessel operating at 300 kPa, the 300 kPa is referred to as


a) dynamic head
b) equivalent head
c) discharge head
d) friction head
e) total head

b) equivalent head

The total static head of a pump


a) is the capacity of the pump
b) is the difference between the static suction head and the static discharge head
c) is the discharge pressure in metres
d) is all the parts of the pump casing
e) is the discharge head of the pump

b) is the difference between the static suction head and the static discharge head

When a reciprocating pump discharges while its piston or plunger moves in only one direction, it is termed a


a) positive displacement unit
b) single acting unit
c) dynamic unit
d) double acting unit
e) duplex unit

b) single acting unit

Centrifugal pumps convert rotating mechanical energy into kinetic energy then


a) discharge the kinetic energy
b) back to mechanical energy
c) absorb the energy
d) into potential energy in the form of pressure
e) into centrifugal force

d) into potential energy in the form of pressure

A hot water heating system circulator should


a) be directly coupled
b) have its own vibration-free base
c) be very quiet in operation
d) develop an extremely high differential pressure
e) not run continuously

c) be very quiet in operation

The capacity of a centrifugal pump


a) varies with discharge pressure
b) can be altered by speed variation only
c) indicates that the unit is a positive displacement type
d) should be varied by suction valve manipulation
e) is fixed and can only be altered by changing the impeller

a) varies with discharge pressure

Centrifugal pump power requirements are decreased when


a) discharge pressure is decreased
b) the litres moved per minute is decreased
c) the casing pressure drops
d) the discharge velocity is high
e) the discharge head is at minimum

b) the litres moved per minute is decreased

A rotary pump


a) is a variety of dynamic unit
b) never has discharge pulsations
c) should be equipped with a relief valve
d) has the highest capacity of any pump
e) never requires cylinder lubrication

c) should be equipped with a relief valve

When starting-up a rotary pump you must be sure that the


a) discharge valve is closed
b) discharge valve is open
c) pump is filled with air
d) pump is at the correct temperature
e) pump suction valve is closed

b) discharge valve is open

Rotary pumps:


1. are high pressure pumps
2. must be primed
3. use mechanical seals
4. are positive displacement pumps


a) 1, 2
b) 2, 3
c) 1, 4
d) 1, 3, 4
e) 1, 2, 3, 4

c) 1, 4

A double-acting pump


a) has two pistons on the pump end
b) will always be driven by the steam pistons
c) has two pistons on the driver end
d) will have two slide valves
e) is a positive displacement pump

e) is a positive displacement pump

A volute type pump


a) is a positive displacement pump
b) has a progressively expanding spiral casing
c) reduces the velocity in the discharge nozzle
d) is more costly than diffuser pumps
e) is a regenerative type pump

b) has a progressively expanding spiral casing

A diffuser pump:


1. has stationary guide vanes surrounding the impeller
2. has a higher efficiency than a volute type
3. has high suction lift
4. does not have to be primed


a) 1
b) 3
c) 2, 3
d) 1, 2
e) 4

d) 1, 2

Turbine pumps:


1. are high capacity pumps
2. are high pressure pumps
3. has the liquid gain energy in a number of impulses


a) 1
b) 1, 2
c) 2, 3
d) 1, 2, 3
e) 1, 3

c) 2, 3

A centrifugal pump consists of


a) an impeller surrounded by a casing
b) a piston moving to and fro in a cylinder
c) gears rotating in a housing
d) sliding vanes
e) pulsating disc

a) an impeller surrounded by a casing

The capacity of a centrifugal pump should only be reduced by


a) throttling the suction valve
b) closing in the suction valve
c) closing in both the suction and discharge valves
d) opening the pump casing vent valve
e) closing in the discharge valve

e) closing in the discharge valve

Cavitation of a pump refers to, when:


a) the pump is filled with air
b) the pump is filled with vapour
c) the oil ring is damaged
d) the suction valve is open
e) the pump is steam driven

b) the pump is filled with vapour

Rotary pumps:


1. have tight clearances on all moving parts
2. deliver high pressure liquid without pulsations
3. are positive displacement units
4. should not be started with discharge closed


a) 1
b) 1, 2
c) 1, 2, 3
d) 1, 3, 4
e) 2, 3

d) 1, 3, 4

If a pump is cavitating what can you do to prevent or reduce the cavitation?


a) close the casing vent valve
b) open the vent valve and close the suction valve
c) partially close the suction valve
d) close the discharge valve
e) raise the suction pressure

e) raise the suction pressure

A positive displacement stand by-pump will have


a) the vent and drain valves open
b) the suction valve closed and the discharge valve open
c) the suction valve open and the discharge closed
d) the suction valve open and the discharge valve open
e) the suction valve and the discharge valves closed

d) the suction valve open and the discharge valve open

Pumps handling cryogenic materials operate


a) as staged units
b) at extremely low temperatures
c) nearly always as dynamic units
d) as tandem units
e) as high speed units

b) at extremely low temperatures

A circulating pump is usually


a) connected with some type of heat exchanger system
b) a once through device
c) mounted to the piping
d) a small capacity unit
e) a high head unit

a) connected with some type of heat exchanger system

A multi-stage pump would be used


a) when the lift is great
b) when a greater volume must be pumped
c) when the head is great
d) when the temperature of the water being pumped is high
e) whenever there is sufficient boiler room floor space

c) when the head is great

Turbine pumps are best suited for


a) low capacity low pressure service
b) low capacity high pressure service
c) high capacity high pressure service
d) high capacity low pressure service
e) heavy viscous fluids

b) low capacity high pressure service

Pump wear rings are installed on an impeller by set screws, threading or


a) shrinking
b) welding
c) brazing
d) soldering
e) forging

a) shrinking

Wear rings are usually constructed of


a) ceramics or aluminum
b) graphite or bronze
c) bronze or cast iron
d) steel or alloy steel
e) wrought iron or pig iron

c) bronze or cast iron

Wearing rings:


1. are used on impellers
2. are used on the casing
3. give protection to the shaft
4. reduce the maintenance cost of the pump


a) 1, 2, 3
b) 1, 2, 4
c) 2, 3, 4
d) 2, 3
e) 3, 4

b) 1, 2, 4

A stuffing box:


1. stops air leaking into the casing when the pressure is
below atmospheric
2. decreases leakage out of the casing when the pressure
is above atmospheric
3. is always supplied with a lantern ring
4. is filled with packing


a) 1, 3
b) 1, 4
c) 2, 3
d) 2, 3, 4
e) 1, 2, 4

e) 1, 2, 4

Mechanical seals:


1. are used where leakage is objectionable
2. replace stuffing boxes
3. provide a better seal than packing
4. are less costly than stuffing boxes


a) 1, 2
b) 1, 2, 3
c) 2, 3
d) 2, 3, 4
e) 2, 4

b) 1, 2, 3

Compression type packing:


1. prevents air from entering the pump
2. reduces the maintenance cost on pumps
3. protects the shaft from scoring and corrosion
4. is used with all mechanical seals


a) 1
b) 2, 3
c) 2, 3, 4
d) 1, 2
e) 1, 3

d) 1, 2

Lantern rings:


1. prevent liquid leakage from the pump
2. are fed by a liquid
3. provide a seal to prevent air from entering the pump
4. are mostly used on high lift pumps


a) 1, 2, 3
b) 2, 3
c) 2, 3, 4
d) 3, 4
e) 1, 2

c) 2, 3, 4

The seal cage on the shaft of a centrifugal pump


a) holds the shaft packing against the shoulder of the stuffing box
b) assists in reducing shaft vibration
c) distributes sealing water to the packing
d) prevents water from leaking out of the pump casing
e) reduces suction pressure drop

c) distributes sealing water to the packing

The main advantage of a pump using a mechanical seal is


a) lower first cost
b) less maintenance
c) less lubrication
d) smaller shaft required
e) increases discharge pressure

b) less maintenance

A slight leakage is desired between the pump shaft and packing of the majority of pumps in order to


a) prevent the ingress of atmospheric air
b) increase the pump capacity and efficiency
c) prevent wearing of the wear rings
d) lubricate the surfaces
e) prevent the pump from vapour locking

d) lubricate the surfaces

If a stuffing box is to prevent the ingress of air, it is equipped with


a) a vacuum breaker
b) a seal cage
c) a bushing
d) a thrust collar
e) an anti-air siphon

b) a seal cage

Any leakage occurring through the surfaces of a mechanical seal will


a) not be visible to the operator
b) result in an audible sound and be readily noticed
c) be indicated by pump vibrations
d) be axial to the shaft
e) be radial to the shaft

e) be radial to the shaft

The component of a mechanical seal which prevents axial leakage is


a) the seal ring
b) packing
c) the mating ring
d) the O-ring
e) a diaphragm

d) the O-ring

What size of packing should you use, to repack a pump gland having the
following dimensions:
stuffing box bore ------------- 8.6 cm
pump shaft diameter ------------- 6.7 cm


a) .5 cm
b) 1.9 cm
c) .675 cm
d) 1.6 cm
e) .95 cm

e) .95 cm

New pump packing should be installed


a) tight enough to stop leakage
b) loose enough to allow leakage for lubrication
c) every shut down
d) every year
e) every time prior to start-up

b) loose enough to allow leakage for lubrication

Flexible couplings will compensate for


a) overheating of packing
b) axial shaft misalignment
c) bearing failure
d) shaft eccentricity due to a badly bent shaft
e) impeller imbalance

b) axial shaft misalignment

Shaft misalignment during operation of a pump can be caused by bearing wear, thermal expansion, and


a) shaft flexing
b) throttling of the discharge valve
c) overloading the pump
d) loss of lubricant
e) improper installation

a) shaft flexing

Proper priming and venting of a pump is important, especially if


a) the medium being pumped is high temperature
b) the medium being pumped contains suspended solids
c) the pump has a stuffing box and lantern ring
d) a mechanical seal is used
e) oil or other low flash point lubricant is being pumped

d) a mechanical seal is used

Priming of a centrifugal pump refers to


a) removal of water from pump
b) filling the pump casing with liquid and removing the air
c) lifting the pump
d) closing the vent on the pump casing
e) starting the pump driver

b) filling the pump casing with liquid and removing the air

Priming a water pump means


a) raising the suction line to the level of the water
b) removing the foot valve to allow the water to flow through
c) closing the discharge valve before starting the motor
d) filling the pumps casing and suction line with water
e) the water is foaming in the pump

d) filling the pumps casing and suction line with water

If the packing gland of a centrifugal water pump is leaking too
much, you should


a) tighten up the gland until all leakage has been stopped
b) tighten up the gland but permit a slight amount of leakage
c) tighten up the gland as far as is possible
d) throttle the suction valve a little
e) tighten up the gland until there is 10% leakage

b) tighten up the gland but permit a slight amount of leakage

When lubricating equipment, the operator should also check for:


1. unusual machine noises
2. unusual consumption of lubricant
3. excessive heat in bearing housing
4. excessive leakage of lubricant


a) 1, 2, 3
b) 1, 2, 4
c) 2, 3, 4
d) 1, 3, 4
e) 1, 2, 3, 4

e) 1, 2, 3, 4

Most pump failures, damage, or both occurs


a) after about six months of continuous service
b) due to vapour-binding
c) during initial start-up
d) due to wrong rotation
e) because of inadequate operator training

c) during initial start-up

When a pump is operating, your inspection should include the following:


a) you must check the impeller
b) you must be sure the suction valve is closed
c) you should check the discharge pressure
d) you must be sure the drain valve is open
e) you should check the oil pressure

c) you should check the discharge pressure

A plugged impeller symptom or result will be


a) air leaks in suction line and stuffing boxes
b) wrong direction of rotation
c) loss of prime
d) an overheated stuffing box
e) no liquid being delivered

e) no liquid being delivered

If pump speed is too high


a) the driver may be overloaded
b) discharge pressure will be below normal
c) no liquid will be delivered
d) the pump will lose its prime after starting
e) there will be air or gas in the liquid

a) the driver may be overloaded

If a pump is running and has no discharge pressure, what will
you do?


a) close the suction valve a little
b) open the lubrication valve
c) check the lubricant level
d) check to see if the suction valve is open
e) close the discharge valve

d) check to see if the suction valve is open

You discover that your feed water pump is not delivering sufficient water. A possible cause is


a) the impeller is plugged
b) the suction lift is too low
c) the discharge head is not high enough
d) there is too much water in the pump
e) the foot valve is fully open

a) the impeller is plugged

Compressed air machinery would most likely be used in


a) coal mines
b) residential garages
c) home furnace control systems
d) agricultural applications
e) tool and die shops

a) coal mines

Compressed air tools tend to be


a) heavier than equivalent electrical tools
b) damaged by overloading
c) hot after prolonged operation
d) more expensive than electrical tools
e) less compact than electrical tools

d) more expensive than electrical tools

In a centrifugal compressor the kinetic energy is converted to potential energy in the


a) volute, diffuser, or both
b) intercooler
c) diffuser only
d) compressor cavity
e) volute only

a) volute, diffuser, or both

The compressor which would favour volume over pressure would be the


a) rotary lobe
b) screw
c) axial
d) centrifugal
e) sliding vane

d) centrifugal

Positive displacement air compressor types are


a) centrifugal compressors
b) gear compressors
c) axial compressors
d) multi-stage centrifugal compressors
e) not capable of producing high discharge pressures

b) gear compressors

Single stage reciprocating air compressors


a) must have an air receiver
b) could be of the rotary type
c) do need an intercooler
d) could have two cylinders
e) have a smooth discharge delivery

d) could have two cylinders

A belt driven lubricator is very popular on a


a) reciprocating double acting unit
b) screw unit
c) rotary lobe unit
d) centrifugal unit
e) sliding vane unit

e) sliding vane unit

Higher gearing is commonly used on


a) rotary lobe units
b) screw units
c) sliding vane units
d) reciprocating units
e) centrifugal units

b) screw units

Relative to a dry-pipe fire system, an automatic air supply shall be connected so that proper pressure can be maintained in each system, is a statement of the


a) National Fire Protection Association Code
b) Industrial Accident Prevention Association
c) Canadian Standards Association
d) Occupational Health and Safety
e) Society of Municipal Fire Marshalls

a) National Fire Protection Association Code

In order to protect the driver, a start-stop air compressor
should be equipped with


a) an intercooler
b) an automatic blowdown system
c) safety heads
d) pre-start automatic unloading
e) manual cylinder bleed petcocks

d) pre-start automatic unloading

The valves on a reciprocating compressor are opened by


a) a pressure difference
b) the cam shaft
c) the eccentric
d) hydraulic pressure
e) a timing gear

a) a pressure difference

Compressor unloaders


a) could close the discharge valve
b) must be used on centrifugal compressors
c) could keep the suction valve open
d) activate the stop and start button
e) are located on the driver of the compressor

c) could keep the suction valve open

Where pistons move in a cylinder it is necessary
for the lubricant to provide


a) tension
b) sealing
c) alignment
d) shock reduction
e) vapour venting

b) sealing

An air compressor which gives two compression strokes per
crankshaft revolution is


a) multistaged two cylinder
b) multicylinder single acting
c) single cylinder double acting
d) a compound unit
e) single acting

c) single cylinder double acting

To reduce air temperature between stages, we would use


a) an intercooler
b) an aftercooler
c) a receiver
d) a converter
e) a chiller

a) an intercooler

An air receiver used in an air compression, system will perform the following functions:


1. act as a storage vessel
2. eliminates pulsation in discharge lines
3. will separate out water from the air
4. controls the temperature of the air before it enters the system


a) 1, 2
b) 1, 2, 3
c) 1, 2, 4
d) 2, 3, 4
e) 3, 4

b) 1, 2, 3

An air compressor auxiliary which will decrease the power requirement is the


a) receiver
b) diffuser
c) intercooler
d) variable compression ratio head
e) aftercooler

c) intercooler

Intercoolers should be equipped with


a) moisture separators
b) safety valves
c) baffles
d) vents
e) automatic blowdowns

b) safety valves

Intercoolers


a) cool the air in the cylinders
b) are used on all compressors
c) should have a safety valve
d) are required to cool compressor lubricating oil
e) cool the air at the inlet valves

c) should have a safety valve

Intercoolers


a) must have a drain
b) are more efficient when cooled with air than with water
c) are used on double acting single stage compressors
d) help increase the volume of the air
e) should use an antifreeze solution

a) must have a drain

Air receivers


a) must have a gage glass
b) must have a thermometer
c) must have a high pressure alarm
d) must have a safety valve
e) must have a high water alarm

d) must have a safety valve

Relative to lubrication, one place where wear is beneficial is


a) new babbit bearing surfaces which wear smooth
b) on pump wear rings
c) on the oil pump sealing surfaces
d) on the cylinder walls of internal combustion engines
e) in antifriction bearings

a) new babbit bearing surfaces which wear smooth

The intermeshing of gear teeth is a place where lubrication


a) corrosion reduction is very important
b) friction reduction is very important
c) sealing is very important
d) shock absorption is very important
e) temperature control is very important

d) shock absorption is very important

The lubricant performs a number of functions. Indicate which of the following are the most important:


1. reduce wear
2. temperature control
3. reduce corrosion
4. reduce friction


a) 1, 2
b) 2, 3
c) 1, 3
d) 1, 4
e) 3, 4

d) 1, 4

A material which is commonly used as a solid lubricant is


a) tallow
b) molybdate sulphide
c) lime
d) molybdenum disulphide
e) sodium carbonate

d) molybdenum disulphide

Grease is not a suitable lubricant


a) if the atmosphere contains a lot of moisture
b) when the atmosphere is dusty
c) if corrosion protection is desired during downtime
d) in the food industry
e) if a large amount of cooling is desired

e) if a large amount of cooling is desired

A semi-solid lubricant:


a) can only be used for high temperature services
b) has a low viscosity
c) is less likely to drip or splash from bearings
d) has a low pour point
e) is best suited for heat removal

c) is less likely to drip or splash from bearings

Lubricant for an anti-friction bearing is


a) mineral oil
b) graphite
c) calcium or lime base grease
d) not required
e) barium and lithium base grease

e) barium and lithium base grease

Which type of grease is the cheapest and most commonly used?


a) lithium base
b) teflon base
c) paraffin base
d) calcium base
e) silicon base

d) calcium base

The property of an oil which indicates its ability to support a load is


a) viscosity
b) viscosity index
c) pour point
d) floc point
e) consistency

a) viscosity

If an oil's viscosity changes much with little temperature change then it will have a


a) low viscosity index
b) high pour point
c) high carbon residue
d) high viscosity index
e) low pour point

a) low viscosity index

Which of the following has the greatest effect on
the viscosity of a lubrication oil?


a) pressure
b) load
c) flow
d) temperature
e) speed

d) temperature

The resistance of a liquid to internal deformation
or shear is known as:


a) pour point
b) viscosity index
c) flash point
d) viscosity
e) friction resistance

d) viscosity

Which type of oil produces higher fluid friction?


a) a high viscosity oil
b) a low viscosity oil
c) a low viscosity oil with a high flash point
d) synthetic oils
e) all mineral oils

a) a high viscosity oil

Oil additives


a) should not affect all other characteristics greatly
b) will always affect the pour point greatly
c) should be used as little as possible
d) are not a component of most lube oils
e) never lose their effect during use of the oil

a) should not affect all other characteristics greatly

If you desire an oil to flow at a much lower temperature you would most likely add


a) a viscosity index improver
b) pour point depressants
c) a dispersant
d) a thickening agent
e) low viscosity oil

b) pour point depressants

High capacity steam turbine oils should


a) have a low specific heat
b) have a very high viscosity
c) be fire resistant
d) have a low pour point
e) mix well with water

c) be fire resistant

Air compressor oil should


a) have a very low viscosity
b) have low carbon residue
c) have a low flash point
d) not contain anti-oxidants
e) have high shock absorption characteristics

b) have low carbon residue

High viscosity oils are normally used for the following applications:


a) low speed, high load
b) low speed, low pressure
c) high speed, high load
d) high speed, low temperature
e) high temperature, low load

a) low speed, high load

A lubricant characteristic which will indicate its ability to support a heavy load at low speed is


a) viscosity index
b) pour point
c) viscosity
d) density
e) relative density

c) viscosity

A form of lubrication which requires continual motion of a shaft or surface is


a) boundary lubrication
b) alemite fitting lubrication
c) forced lubrication
d) zerk fitting lubrication
e) fluid film lubrication

e) fluid film lubrication

Fluid film lubrication


a) is used for heavy loads
b) removes all friction in the bearing
c) is used on all anti-friction bearings
d) is used only during low ambient temperature conditions
e) is used for light loads

a) is used for heavy loads

Fluid film lubrication


a) is always used with a high viscosity oil
b) is also called flood lubrication
c) is always used with a grease lubricant
d) is different from flood lubrication
e) does not separate the metal surfaces

b) is also called flood lubrication

In a forced lubrication system, a pump supplies oil _________________ for the bearings.


a) by gravity
b) to an oil sump
c) to a drip feeder
d) to a wetted wick
e) under pressure

e) under pressure

Large journal or sleeve bearings have grooves


a) in the high pressure area of the bearing babbit
b) cut into the bearing housing
c) for distributing lubricant evenly just after the pressure area
d) in the non-pressure area
e) cut in them for cooling purposes

d) in the non-pressure area

A large journal bearing which is running hotter than normal can be cooled by


a) direct application of cool water
b) loosening the bearing caps
c) decreasing the viscosity of the oil by cooling it
d) adding pour point depressant to the oil
e) using CO2 vapour

b) loosening the bearing caps

A thrust bearing which does not utilize the oil wedge principle of lubrication is the


a) Michell type
b) collar type
c) flotation type
d) Kingsbury type
e) vertical type

b) collar type

One of the main functions of the lubricant in a sealed, grease type antifriction bearing is


a) wear reduction
b) sealing
c) shock absorption
d) cooling
e) surface separation

b) sealing

A journal bearing


a) controls thrust movement
b) does not require lubrication
c) improves suction pressure
d) does not require a housing
e) supports a shaft

e) supports a shaft

Thrust bearings:


1. are used on reaction turbines
2. prevent the turbine rotor moving axially
3. are always installed on both ends of the rotor shaft
4. are lubricated with the same oil as the main bearings


a) 1, 2, 4
b) 2, 3, 4
c) 1, 2, 3
d) 1, 3, 4
e) 1, 2, 3, 4

a) 1, 2, 4

The lubricant for an anti-friction bearing


a) will separate the moving parts completely
b) must be cooled
c) could be a semi-solid lubricant
d) prevents axial trust
e) should have a high viscosity

c) could be a semi-solid lubricant

A collar thrust bearing:


1. can support more load than a Michell thrust bearing
2. can prevent a rotating shaft from moving in both axial directions
3. has boundary lubrication
4. is an anti-friction type bearing


a) 1, 2
b) 2, 3
c) 1, 2, 4
d) 1, 2, 3, 4
e) 3, 4

b) 2, 3

An anti-friction bearing


a) could be a thrust bearing
b) is a bearing containing white-metal alloy
c) is a sleeve bearing
d) receives larger amounts of oil
e) cannot operate in an oil bath

a) could be a thrust bearing

A collar thrust bearing


a) must have a shiny surface
b) can support more load than a michell thrust bearing
c) is an anti-friction type bearing
d) is used with steam turbines only
e) has boundary lubrication

e) has boundary lubrication

A type of anti-friction bearing is the __________ bearing.


a) spiral
b) elliptical
c) ball
d) sleeve
e) journal

c) ball

Using pressurized air to blow out a cleaned bearing


a) should only be done when ventilation is maximum
b) must be done only while the bearing is hot
c) will cause the bearing to become "pitted"
d) requires high pressure air
e) can not cause damage to or affect our skin in any way

c) will cause the bearing to become "pitted"

When replacing or removing an antifriction ball bearing, the applied force should


a) not be transmitted through the bearing balls
b) always be against the inner race
c) always be against the outer race
d) be applied suddenly and fully
e) be made only after heating the bearing

a) not be transmitted through the bearing balls

Applying installation forces through the balls of a bearing
can cause


a) bearing misalignment
b) false brinelling
c) cracking or breaking of the balls
d) improper lubrication
e) brinelling

e) brinelling

A normal antifriction bearing temperature operating range is


a) 150 to 160 degrees C
b) 120 to 250 degrees C
c) 20 to 50 degrees C
d) 65 to 70 degrees C
e) 80 to 120 degrees C

d) 65 to 70 degrees C

When grease is used in an antifriction bearing, the bearing housing should not be filled more than __________ full.


a) 1/4
b) 1/3
c) 1/2
d) 3/4
e) completely

b) 1/3

Causes of anti-friction bearing failures are:


1. improper fitting
2. false brinelling
3. high operating temperature
4. poor quality lubricant


a) 1, 3, 4
b) 2, 3, 4
c) 1, 2, 3
d) 1, 2, 3, 4
e) 3, 4

d) 1, 2, 3, 4

In an atom the electrons


a) orbit around each other
b) are repelled by the neutrons
c) are attracted to the protons
d) are large in size when compared to the protons
e) orbit only the neutrons

c) are attracted to the protons

When a number of electrons pass a given point over a specific time period the energy may be referred to as


a) an ampere
b) voltage
c) an ohm
d) power or watts
e) electromotive force

a) an ampere

A basic law of electricity is, unlike charges attract each other and like charges


a) repel each other
b) hold each other
c) attract each other
d) are neutralized
e) reduce power output

a) repel each other

The flow of electrons in a uniform direction is called


a) voltage drop
b) electrical current flow
c) potential difference
d) electromotive force
e) direct current

b) electrical current flow

Since the discovery of electrons, it has been determined that
electrons are a negative charge and flow from


a) positive to negative
b) north to south
c) negative to positive
d) a lower potential to a higher potential
e) the battery to the source

c) negative to positive

An open circuit is one in which


a) a switch is closed
b) the current flows through the resistance
c) the wires are bare
d) a switch is open
e) voltage may exit

d) a switch is open

A triple pole single throw switch is one


a) which opens and closes three wires of an electric circuit
b) that has three magnetic poles
c) which is used for three phase circuits only
d) which cannot be operated manually
e) which requires three toggles

a) which opens and closes three wires of an electric circuit

The purpose of having an upward movement of a switch handle to close the switch is


a) to have the handle out of the way
b) to meet the requirements of the electrical act
c) because it is easier to operate when opening the switch
d) it indicates the condition of the circuit
e) to prevent the switch from closing due to gravity

e) to prevent the switch from closing due to gravity

The battery of an electrical circuit


a) gives a load to the circuit
b) withholds neutrons from the circuit
c) supplies electromotive force
d) maintains lighting for the circuit
e) decreases the resistance

c) supplies electromotive force

The unit of measure for electrical current flow is the


a) Ohm
b) Watt
c) Volt
d) Ampere
e) Electron

d) Ampere

Atoms that have greater numbers of electrons in the outer shell
are


a) positively charged
b) good conductors
c) not good insulators
d) neutrally charged
e) not good conductors

e) not good conductors

Electrons are negatively charged particles


a) flowing through the atoms centre
b) orbiting about the nucleus of an atom
c) firmly attached to the neutrons of an atom
d) which can easily flow through insulators
e) which seek open circuits

b) orbiting about the nucleus of an atom

_____________ current flow is from positive to negative.


a) Reversed
b) Generated
c) Static
d) Conventional
e) Electron

d) Conventional

If an electrical ___________________ is placed across a conductor, the electrons will drift from the negative end towards the positive end of the conductor, assuming the electron theory.


a) potential
b) current
c) resistance
d) wire
e) meter

a) potential

A material that conducts electrical current is called


a) a volt
b) a conductor
c) a circuit
d) an electromotive force
e) a conduit

b) a conductor

The electrical pressure that causes current flow through a circuit is


a) electromotive force
b) very high voltage
c) the ohm
d) the watt
e) amperage

a) electromotive force

The flow of electrons in a uniform direction from atom to atom through a circuit, is known as


a) electromotive force
b) potential difference
c) a short circuit
d) current
e) voltage drop

d) current

An insulator is material that will not _________________ an electrical current.


a) reduce
b) retard
c) resist
d) slow
e) conduct

e) conduct

A closed electrical circuit will


a) not allow current to flow
b) contain an open switch or relay contact
c) be series only
d) be parallel only
e) allow current to flow

e) allow current to flow

An electrical device which is designed to start and stop current flow is the


a) potentiometer
b) fuse
c) circuit breaker
d) switch
e) resistor

d) switch

Ohms Law can be stated as


a) E = IR
b) R = I/E
c) I = R/E
d) volts equals ohms divided by amperes
e) watts times ohms equals volts

a) E = IR

The voltage drop across a 20 ohm resistor with 10 amps flowing would be


a) 2
b) 0.5
c) 200
d) 20
e) 150

c) 200

In an equivalent circuit developed from a multi-resistor series circuit


a) the resistance will be the reciprocal sum of the original resistances
b) voltage drop will be the same as for each of the original resistances
c) the sum of voltage drops across the original resistances will be equal to the voltage drop of the equivalent circuit
d) original circuit resistances will each have to be the same as the equivalent resistance
e) amperage flowing will be different than the original circuit amperage flowing through each resistance

c) the sum of voltage drops across the original resistances will be equal to the voltage drop of the equivalent circuit

Three resistances of 20, 50 and 80 ohms make up a series circuit. Supply voltage is 400. The current flowing would be


a) 2.67 amps
b) 20 amps
c) 8 amps
d) 5 amps
e) 60 amps

a) 2.67 amps

Equivalent resistance is decreased


a) when voltage is decreased
b) when a circuit is in parallel
c) if the amperage is increased
d) when a circuit is in series
e) when a circuit is opened

b) when a circuit is in parallel

Three resistors of 20, 60 and 120 ohms are connected in parallel and the circuit amperage is 60. The applied voltage would be


a) 7,200
b) 12,000
c) 800
d) 3.33
e) 0.33

c) 800

The unit for opposition to current flow is the


a) volt
b) ampere
c) ohm
d) watt
e) newton

c) ohm

The voltage required to force a current of 15 amps through a resistance of 5 ohms would be


a) .33 volts
b) 3 volts
c) 7.5 volts
d) 33 volts
e) 75 volts

e) 75 volts

Current flow is


a) proportional to the applied voltage
b) proportional to the resistance
c) reversed by a resistance
d) increased by a decrease in applied voltage
e) inversely proportional to the applied voltage

a) proportional to the applied voltage

When one ampere of current flows through a resistance by the application of one volt the resistance will be


a) one watt
b) one ohm
c) one kilowatt
d) one ampere
e) one kilovolt ampere

b) one ohm

Current flow is inversely proportional to the


a) voltage
b) amperage
c) resistance
d) wattage
e) conductance

c) resistance

The value of the current flow in an electric circuit, where the voltage is 12 volts and the resistance is 3 ohms is


a) 4 watts
b) 36 amperes
c) .25 amperes
d) 4 amperes
e) 3.6 amperes

d) 4 amperes

The total resistance of three resistances in a series circuit can be given as


a) R1 + R2 + R3
b) 1/R1 + 1/R2 + R3
c) R1/1 + R2/2 + R3/3
d) R1 x R2 x R3
e) (R1 x R2 x R3)/3

a) R1 + R2 + R3

The equivalent resistance of three resistances 10 ohms, 25 ohms and 50 ohms connected in parallel is


a) .16 ohms
b) 6.25 ohms
c) 85 ohms
d) 18.75 ohms
e) 62.5 ohms

b) 6.25 ohms

A conductor's resistance is


a) directly proportional to its cross-sectional area
b) directly proportional to its diameter
c) inversely proportional to its cross-sectional area
d) not affected by the cross-sectional area
e) measured in micro-Newtons

c) inversely proportional to its cross-sectional area

Most conductors tend to


a) increase in resistance with increase in temperature
b) decrease in resistance with increase in temperature
c) shrink when heated
d) melt when voltage is applied
e) oscillate when voltage is applied

a) increase in resistance with increase in temperature

Voltage is


a) the rate of current flow
b) the rate of electron flow
c) electromotive force
d) the rate of Ohm flow
e) required for current resistance

c) electromotive force

Electromotive force


a) is capable of moving a quantity of electrons at some rate per period of time
b) is able to move ohms through a resistance
c) is increased by a resistor
d) is increased by a voltage drop
e) induces resistance to an open circuit

a) is capable of moving a quantity of electrons at some rate per period of time

An ampere is the _______________ of current flow.


a) cause
b) resistance
c) measurement
d) cause of reduction
e) cause of increase

c) measurement

_______________________ is an electromotive force.


a) Amperage
b) The ohm
c) Power
d) The watt
e) The volt

e) The volt

Under normal circumstances, the heat produced by the electrical wires of a circuit is very small due to the


a) large diameter of the conductor
b) low resistance of the conductor
c) long length of the conductor
d) insulation wrapped around
e) small diameter of the conductor

b) low resistance of the conductor

The force required to produce a current of one ampere through
a resistance of one ohm, is


a) one watt
b) one megawatt
c) one volt
d) one kilovolt
e) one ampohm

c) one volt

The unit of current flow is the


a) watt
b) ampere
c) ohm
d) volt
e) hertz

b) ampere

The opposition a device or material offers to the flow of electric current, is known as:


a) a resistance
b) a short circuit
c) a voltage drop
d) an insulator
e) counterflow

a) a resistance

An electric motor is designed for a current of 30 amperes with an applied voltage of 220 volts.


a) calculate the power consumed


b) calculate the efficiency of the motor if the rated output is 6.27 kW


Answers:


a) = __________________ watts


b) = __________________ %

a) 6600 Watts


b) 95%


What power is dissipated by a resistor with a supply voltage of 120 volts and current of 8 amperes?


a) 960 ohms
b) 15 ohms
c) 15 watts
d) 960 watts
e) 96 kilowatts

d) 960 watts

Electrical power can be determined by the formula


a) P = IE
b) I = ER
c) E = IR
d) R = EI
e) P = IR

a) P = IE

The basic unit of mechanical or electric power is the


a) volt
b) watt
c) ampere
d) ohm
e) Newton

b) watt

The voltage required to be supplied to a 12 kW motor drawing 24 amperes is


a) 5 kilovolts
b) 50 kilovolts
c) 288 volts
d) 2 kilovolts
e) 500 volts

e) 500 volts

If the power dissipated by a resistor is 1.2 kW when supplied with
110 volts, the amperage will be


a) 91.666 amperes
b) 1320 amperes
c) 19.006 amperes
d) 10.909 amperes
e) 132 amperes

d) 10.909 amperes

Neglecting the efficiency of a 15 kW motor connected to a 400 volt supply, the amperage will be


a) 26.667 amperes
b) 37.5 amperes
c) .0375 amperes
d) 3.75 amperes
e) 2.667 amperes

b) 37.5 amperes

The watt is an electrical unit of measure for


a) resistance
b) current flow
c) potential difference
d) power
e) magnetic flux strength

d) power

The basic unit of electrical power is the watt, which is the result of


a) volts plus amperes
b) volts times ohms
c) volts times amperes
d) ohms times amperes
e) ohms plus amperes

c) volts times amperes

Magnetic flux can be said to be


a) lines of force within a magnet and flowing N to S
b) lines of force outside a magnet and flowing N to S
c) a zone of lines outside a magnet
d) lines of force flowing S to N outside a magnet
e) lines of force flowing in a magnet

b) lines of force outside a magnet and flowing N to S

Current flow direction and intensity will


a) affect magnetic field direction and intensity
b) affect the voltage
c) affect the resistance of a circuit
d) not affect electromagnetic field direction
e) not affect electromagnetic field intensity

a) affect magnetic field direction and intensity

When a material or substance does not form a magnetic flux easily it is said to have


a) permeability
b) resistance
c) reluctance
d) low field reactance
e) low magnetic flux

c) reluctance

The space or zone around a magnet through which lines of force travel is termed


a) magnetic flux
b) permeability
c) reluctance
d) magnetic strength
e) magnetic field

e) magnetic field

Faraday discovered


a) the Right Hand Rule for conductors
b) that a conductor will have a voltage induced if it cuts magnetic flux
c) the Left Hand Rule for motors
d) the Right Hand Rule for generators
e) that current flows from positive to negative

b) that a conductor will have a voltage induced if it cuts magnetic flux

If a conductor is held stationary and a magnetic field is moved across it, it forms what is known as


a) motor action
b) electromagnetism
c) generator action
d) transformer action
e) conduction

c) generator action

When a conductor is moved to cut magnetic flux lines at an angle of 90 degrees


a) maximum resistance to current flow is attained
b) current will flow with the least resistance
c) motor action will be experienced
d) voltage generated will be maximum
e) motion will be easiest

d) voltage generated will be maximum

When magnetic flux lines travel and meet in opposing directions the result can be


a) generator action
b) electromagnetism
c) solenoid action
d) motor action
e) reluctance

d) motor action

A conductor supplied with current while in a magnetic field will


a) tend to move at right angles to the flux lines
b) tend to remain stationary
c) want to move with the flux lines
d) have a current induced into it
e) form a solenoid

a) tend to move at right angles to the flux lines

If two unlike poles are placed adjacent to each other there is


a) a force of repulsion between the magnets
b) a development of iron filings between the magnets
c) a reversal of the north and south poles of each magnet
d) a force of attraction between the magnets
e) a production of AC power

d) a force of attraction between the magnets

When current flows in a conductor


a) A.C. voltage is generated
b) the voltage is reduced in the conductor
c) no heat can be generated
d) all magnetic forces are dissipated
e) a circular magnetic field is set up around the conductor

e) a circular magnetic field is set up around the conductor

The total number of lines of force per square metre
in a magnetic field is


a) known as the EMF
b) controlled by varying the temperature
c) called the magnetic flux
d) determined by the north magnetic pole
e) depends on the force of gravity

c) called the magnetic flux

Magnetic field direction and intensity depend on the


a) temperature of the EMF
b) EMF of the magnet
c) copper content of the magnet
d) direction and intensity of current flow
e) specific heat of the conductor

e) specific heat of the conductor

When like poles of a magnet are placed adjacent to each other they will


a) be attracted to each other
b) bend
c) increase in temperature
d) repel each other
e) have no reaction

d) repel each other

A property of a magnet is that it will always point in the north and south direction, when


a) submerged in oil
b) charged with electricity
c) it is demagnetized
d) in the presence of iron filings
e) freely suspended in the air

e) freely suspended in the air

If two unlike poles are placed adjacent to each other there is


a) a force of repulsion between the magnets
b) a development of iron filings between the magnets
c) a reversal of the north and south poles of each magnet
d) a force of attraction between the magnets
e) a production of AC power

d) a force of attraction between the magnets

When current flows in a conductor


a) A.C. voltage is generated
b) the voltage is reduced in the conductor
c) no heat can be generated
d) all magnetic forces are dissipated
e) a circular magnetic field is set up around the conductor

e) a circular magnetic field is set up around the conductor

The total number of lines of force per square metre in a magnetic field is


a) known as the EMF
b) controlled by varying the temperature
c) called the magnetic flux
d) determined by the north magnetic pole
e) depends on the force of gravity

c) called the magnetic flux

Magnetic field direction and intensity depend on the


a) temperature of the EMF
b) EMF of the magnet
c) copper content of the magnet
d) direction and intensity of current flow
e) specific heat of the conductor

d) direction and intensity of current flow


When like poles of a magnet are placed adjacent to each other they will


a) be attracted to each other
b) bend
c) increase in temperature
d) repel each other
e) have no reaction

d) repel each other

A property of a magnet is that it will always point in the north and south direction, when


a) submerged in oil
b) charged with electricity
c) it is demagnetized
d) in the presence of iron filings
e) freely suspended in the air

e) freely suspended in the air

Iron and steel may be magnetized by rubbing the metal with


a) stainless steel
b) steel wool
c) a brass rod
d) a magnet
e) an iron filing compound

d) a magnet

The property which determines whether or not a material will be easily magnetized or not is called


a) reaction
b) conductivity
c) fluctuation
d) magnetism
e) permeability

e) permeability

The property of resistance to conducting magnetic lines of force is known as


a) resistance
b) reluctance
c) impedance
d) repulsion
e) voltage drop

b) reluctance

The maximum voltage generated by a single loop DC generator occurs when the conductor is cutting the magnetic lines of force at an angle of


a) zero degrees
b) 45 degrees
c) 90 degrees
d) 120 degrees
e) 180 degrees

c) 90 degrees

When using Fleming's Left Hand Rule, the index finger represents


a) generator action flux direction
b) motor action motion direction
c) generator conductor motion direction
d) motor action flux direction
e) motor action direction of current flow

d) motor action flux direction

A current carrying conductor being moved by a
magnetic field is the principle known as


a) magnetic flux
b) electrolysis
c) hydro-electrics
d) generator action
e) motor action

e) motor action

The direction of the ______________ due to motor action may be determined using the Left Hand Rule.


a) force
b) current
c) resistance
d) rotation
e) applied voltage

a) force

The minimum voltage generated by a single loop DC generator occurs when the conductor is cutting the magnetic lines of forces at an angle of


a) 45 degrees
b) 90 degrees
c) 120 degrees
d) 180 degrees
e) 270 degrees

d) 180 degrees

The right hand rule is used to


a) indicate the speed of a rotor
b) determine the direction of induced current flow
c) determine the frequency of an alternator
d) determine the direction of motor rotation
e) determine magnetic flux rotation

b) determine the direction of induced current flow

Batteries


a) do not pose any immediate electrical hazards
b) produce a steady AC voltage
c) produce a varying DC voltage
d) produce a steady DC voltage
e) produce a varying AC voltage

d) produce a steady DC voltage

The most common measurement made with a meter is


a) amperage
b) watts
c) resistance
d) voltage
e) capacitance

d) voltage

When using an electrical meter to check that a circuit is safe to work on, it is important to verify the proper scale,
current, or both that is being used because


a) it may appear that no voltage or current is present and therefore safe
b) the meter will be damaged
c) the user will be subjecting himself or herself to danger
d) the main high voltage transformer circuit will be opened
e) electrical wiring will be damaged by fire or overheating

a) it may appear that no voltage or current is present and therefore safe

A clamp-on ammeter measures current flow by using


a) differential voltage
b) differential current flow between two conductors
c) a basic transformer principle
d) a portion of circuit resistance
e) electromagnetism

c) a basic transformer principle

Clamp-on ammeter readings may be inaccurate if


a) jaws are dirty or misaligned
b) circuit voltage is too high
c) circuit resistance is too low
d) circuit power is too high
e) conductor insulation is too thick

a) jaws are dirty or misaligned

A kilowatt hour meter has a small motor which


a) turns at a constant speed
b) slows down as power consumption increases
c) has a speed proportional to power consumption
d) moves the meter demand pointer
e) indicates the multiplier to be used when reading the meter

c) has a speed proportional to power consumption

Utility companies have a surcharge to their customers based on


a) the maximum voltage used
b) the maximum amperage used
c) system capacitance
d) transformer efficiency
e) peak demand

e) peak demand

A voltmeter is connected to a circuit


a) in series
b) in series and parallel
c) in series and shunt
d) in parallel
e) between the last resistance and the source

d) in parallel

Ammeters are connected with the negative or black lead connected to the


a) positive side of the circuit
b) north pole of the circuit
c) negative side of the circuit
d) switch of the circuit
e) neutral wire of the circuit

c) negative side of the circuit

When reading the dials of a power meter, read


a) them in the sequence shown by the letters under each
b) them from left to right
c) the ones which rotate clockwise first
d) them from right to left
e) them only at the request of the utility company

d) them from right to left

The black demand pointer of a power meter


a) moves the red pointer
b) always reads the current demand
c) resets automatically
d) indicates the amperage being drawn
e) must be manually reset

e) must be manually reset

The electromagnetic field for a DC machine is termed the


a) armature
b) yoke
c) field poles
d) brush gear
e) commutator

c) field poles

There are three main types of DC generators; series, shunt and compound wound. Each is


a) separately excited
b) capable of constant voltage regardless of load
c) not excited by load current
d) self-excited
e) supplied with DC from batteries

d) self-excited

Alternators must run at constant speed in order to maintain


a) current
b) power
c) voltage
d) resistance
e) frequency

e) frequency

The output voltage of a shunt dc generator may be varied by adjusting the


a) field rheostat
b) brakes
c) output current
d) number of poles
e) main breaker disconnect

a) field rheostat

The main components of a DC machine are the yoke or frame which supports the __________________ and the rotor which is called an armature.


a) wiring
b) field poles
c) rheostat
d) fuse box
e) generator

b) field poles

In order to produce the strength of magnetic flux required in larger DC machines


a) electromagnets are used
b) copper switches are used
c) permanent magnets are used
d) the field windings are double wound
e) booster transformers are used

a) electromagnets are used

The armature core of a DC machine is built up of laminations of


a) copper bars
b) mica sheets
c) reinforced carbon plates
d) electromagnets
e) silicon steel plates

e) silicon steel plates

A shunt type DC generator has __________ output voltage.


a) very high
b) nearly constant
c) very low
d) erratic
e) smooth

b) nearly constant

The magnetic field in a DC machine may be supplied by permanent magnets in small units. Large DC machines use field poles that
are essentially


a) insulators
b) resistors
c) non-magnetic
d) flux resistant
e) electromagnets

e) electromagnets

The three main types of DC generators are the:


1. compound wound
2. parallel wound
3. series wound
4. reverse wound
5. shunt wound


a) 1, 3, 5
b) 1, 2, 4
c) 2, 3, 5
d) 3, 4, 5
e) 2, 4, 5

a) 1, 3, 5

The load current has no effect on the field excitation of a


a) compound wound generator
b) series wound generator
c) shunt wound generator
d) separately excited generator
e) reverse wound exciter

d) separately excited generator

Three factors which control the electromotive force developed by a DC generator are the:


1. size of the frame
2. speed with which conductors cut the magnetic lines of force
3. number of conductors cutting the magnetic lines of force
4. diameter of the conductors
5. strength of the magnetic flux
6. diameter of the armature


a) 1, 3, 6
b) 2, 3, 5
c) 2, 5, 6
d) 1, 4, 6
e) 3, 4, 6

b) 2, 3, 5

The voltage produced in each phase of a three phase generator is displaced by __________ electrical degrees from the other
phases.


a) 120
b) 90
c) 60
d) 30
e) 0

a) 120

The field strength of an alternator can be adjusted by varying the amplitude of the DC power supplied to the


a) rotating field
b) stator windings
c) alternator frame
d) rotating stator
e) shaft

a) rotating field

The field strength of an alternator may be changed by varying the amplitude of the DC power, supplied to the rotating field by:


1. the use of a field rheostat
2. a reducing gear
3. changes of the input frequency
4. electronic control


a) 1, 2, 3
b) 1, 4
c) 1, 3, 4
d) 2, 3, 4
e) 3, 4

b) 1, 4

An advantage of having an alternator with a rotating field is, that the size of the rotating mass is


a) constant
b) increased
c) reduced
d) removed
e) easily heated

c) reduced

The connection provided on DC motors to supply the armature with power


a) are slip rings
b) are field poles
c) is a rheostat
d) is a commutator
e) is a rotating conductor

d) is a commutator

A common use for a DC generator is


a) power supply for an elevator
b) an automobile alternator
c) power supply for a machinist lathe
d) power factor correction
e) computer room power supply

a) power supply for an elevator

In a series wound DC generator


a) brushes do not change AC to DC
b) there are no field poles
c) load current passes through the field windings
d) the shunt winding taps in after the series winding
e) the shunt winding taps in before the series winding

c) load current passes through the field windings

A rheostat or "voltage regulator" of a DC shunt wound generator is used to


a) regulate the strength of the electromagnetic field
b) regulate the speed of the generator
c) regulate the current to the load
d) change the AC to DC
e) change the unit into a DC motor

a) regulate the strength of the electromagnetic field

When synchronizing an alternator; voltage, phase and frequency must all be the same as well as


a) phase sequence
b) speed
c) current
d) power
e) capacity

a) phase sequence

The field rheostat in a DC generator is used to adjust the _______________ of the motor.


a) direction of rotation
b) current
c) output voltage
d) torque
e) slip

c) output voltage

The coils or windings on a DC machine armature, are placed in _____________ cut in the face of the armature.


a) bars
b) holes
c) pairs
d) sequence
e) slots

e) slots

The commutator of a DC machine is made of copper bars mounted in


a) glass
b) micanite
c) steel plates
d) fibre-glass
e) carbon rings

b) micanite

The field rheostat changes the _______________________ in a DC generator.


a) output voltage
b) input voltage
c) output current
d) input resistance
e) horse power

a) output voltage

A compound wound DC generator has a combination of shunt and ___________________ characteristics, depending on the
predominance of each type of winding.


a) parallel
b) resistive
c) reverse wound
d) series
e) AC

d) series

The strength of the magnetic field produced in a shunt wound generator


a) is weak
b) is fairly constant
c) fluctuates
d) is regulated by an external AC supply
e) cannot be varied

b) is fairly constant

A compound wound DC generator may have three characteristics which are a:


1. decreasing output voltage versus load
2. no amperage requirement
3. constant output voltage
4. supplementary AC requirement
5. rising output voltage versus load


a) 1, 2, 4
b) 2, 3, 5
c) 1, 3, 5
d) 1, 4, 5
e) 2, 3, 4

c) 1, 3, 5

The output voltage rises sharply from minimum load to full load conditions for DC wound generators, if constructed with one of the following systems:


a) shunt
b) compound
c) parallel
d) anti-friction bearing
d) series

d) series

The rotating field of an alternator is obtained by exciting the windings on the rotor with


a) AC power
b) stator current
c) magnetic particles
d) DC power
e) carbon poles

d) DC power

The stator of an alternator is built of ________________ mounted in a frame.


a) copper alloys
b) silicon steel
c) carbon ring
d) asbestos impregnated silver
e) non-metallic materials

b) silicon steel

A 6 pole alternator producing 60 Hz power must turn at


a) 1800 rpm
b) 2400 rpm
c) 1000 rpm
d) 1200 rpm
e) 600 rpm

d) 1200 rpm

Alternators are constructed to use slip rings made of brass or


a) copper
b) carbon
c) mica
d) silicon
e) steel

e) steel

The number of cycles per unit of time measured in Hz, is known as


a) time delay
b) commutation
c) frequency
d) alternation
e) motor speed

c) frequency

_____________________ are used on motors and generators to set up a magnetic field.


a) Insulated wires
b) Transformers
c) Carbon rings
d) Mica strips
e) Field poles

e) Field poles

A rheostat is also known as a


a) voltage regulator
b) resistance regulator
c) current controller
d) variable resistor
e) flux field regulator

d) variable resistor

Shunt wound DC motors are common where speed must remain constant regardless of load such as on


a) automobile starters
b) machinist lathes
c) portable drills
d) traction engines
e) grinders

b) machinist lathes

Three types of DC motors are shunt, series and


a) reverse wound
b) armature
c) stator
d) compound
e) cross compound

d) compound

Compound motors combine the characteristics of shunt and ______________ motors, as desired by the designer.


a) AC
b DC
c) parallel
d) series
e) three phase

d) series

The ________________________ of a DC machine is built up of laminated steel plates mounted on the shaft. The coils are connected to a commutator mounted on one end of the
rotor shaft.


a) armature
b yoke
c) bearings
d) coils
e) rheostat

a) armature

The yoke that supports the main components of the DC machine is frequently made of


a) copper or brass
b) mica and carbon
c) copper and carbon
d) cast steel or iron
e) aluminum

d) cast steel or iron

Synchronous motors have construction that is identical to


a) reciprocating equipment
b) gas turbines
c) air driven motors
d) centrifugal fans
e) alternators

e) alternators

An AC motor which will drop out of synchronism and simply trip when overloaded is the


a) slip-ring induction motor
b) induction motor
c) wound rotor induction motor
d) synchronous motor
e) single phase motor

d) synchronous motor

Permanent magnets are used for


a) the largest DC motors and generators
b) constant speed alternators
c) variable speed alternators
d) the smallest DC motors and generators
e) ensuring less maintenance

d) the smallest DC motors and generators

Brush gear for DC machines have brushes made from carbon because they:


1. are softer
2. wear to a smooth finish
3. are low cost
4. can produce large quantities of heat
5. have a low coefficient of friction


a) 2, 3, 5
b) 1, 3, 4
c) 1, 2, 5
d) 3, 4, 5
e) 2, 4, 5

c) 1, 2, 5

A rheostat is used to __________ the field strength in a DC machine.


a) stop
b) make
c) heat
d) vary
e) remove

d) vary

Synchronous motors are used to


a) start alternators
b) reduce the power factor of a power system
c) prevent the need for a DC source of power
d) improve the power factor of a power system
e) drive variable speed loads

d) improve the power factor of a power system

To transfer the power to or from the rotor of alternators or some AC motors


a) field poles are employed
b) rheostats are used
c) a commutator is used
d) slip rings are employed
e) antifriction bearings are employed

d) slip rings are employed

Apparent power is the power


a) used for the actual work
b) generated by rotating equipment
c) supplied by the utility
d) caused by system capacitance
e) resulting from system inductance

c) supplied by the utility

When magnetic flux produced by one coil induces an EMF in a second coil it is called


a) self inductance
b) electromagnetic induction
c) mutual inductance
d) capacitive reactance
e) inductive reactance

c) mutual inductance

A transformer works on the principle of


a) reverse polarity
b) magnetic induction
c) DC power flowing in one direction
d) straight polarity
e) automatic induction

b) magnetic induction

Three major losses which occur in a transformer are iron losses, copper losses and


a) cooling losses
b) heat losses
c) flux leakage
d) capacitive losses
e) inductive losses

c) flux leakage

Copper losses in a transformer are reduced by


a) using fan cooling
b) using oil cooling
c) using larger diameter wire
d) reducing the primary voltage
e) increasing the secondary voltage

c) using larger diameter wire

An active current transformer should never


a) be inspected until properly grounded
b) have its primary circuit opened
c) produce excessively high voltages
d) have its secondary circuit opened
e) have its secondary connected to a meter

d) have its secondary circuit opened

A phenomena produced by electronic switchgear which can result in excessively high voltages in transformers are known as


a) capacitive reactance
b) inductive reactance
c) phase lag
d) reactive voltage losses
e) harmonic distortion

e) harmonic distortion

A device used to change the voltage and current from one level to another, is known as a/an


a) conductor
b) resistor
c) alternator
d) transformer
e) power booster

d) transformer

An instrument transformer used to measure voltage is called a


a) current transformer
b) step down transformer
c) potential transformer
d) step up transformer
e) resistance indicator

c) potential transformer

Transformers are rated in terms of:


1. Volt amperes
2. Kilowatts
3. Kilovolt amperes
4. Ohms


a) 1, 2
b) 2, 4
c) 2, 3
d) 3, 4
e) 1, 3

e) 1, 3

The capacity of a transformer can be increased by:


1. submerging the core and windings in a tank of oil
2. submerging the core and windings in a tank of water
3. forced air cooling the oil in a heat exchanger
4. wrapping the core with a thermal insulation
5. forced air cooling of the core


a) 1, 3, 5
b) 2, 3, 4
c) 1, 4, 5
d) 2, 3, 4, 5
e) 2, 4, 5

a) 1, 3, 5

A transformer has a primary voltage of 500 volts and 20 turns on the primary winding. If the secondary winding has 5 turns the voltage of the secondary is


a) 2000 volts
b) 2500 volts
c) 125 volts
d) 100 volts
e) 4 volts

c) 125 volts

The voltage induced in the secondary windings of the transformer, is ________________ turns ratio of the transformer.


a) directly proportional to the
b) reversed to the
c) made with the
d) repelled by the
e) inversely proportional to the

e) inversely proportional to the

Current transformers step down the current rather than the


a) resistance
b) flux strength
c) conductance
d) number of poles
e) voltage

e) voltage

Transformer cooling oil has


a) a very high specific heat
b) a poorer insulating characteristic than air
c) a very high fire point
d) no factors which necessitate better wire insulation
e) a very low safety hazard

a) a very high specific heat

Some of the hazards of transformer cooling oil can be compensated for by adding


a) chelates
b) anti-foaming substances
c) chlorinated hydrocarbons
d) freons
e) organic compounds

c) chlorinated hydrocarbons

Transformers should be inspected at least


a) quarterly
b) bi-annually
c) semi-annually
d) annually
e) tri-annually

d) annually

A typical extra low voltage device would be a


a) toaster
b) set of tree lights
c) door bell
d) dry cell battery charger
e) night light

c) door bell

A prime factor in determining the voltage to be used in a circuit is


a) transformer capacity
b) peak demands
c) degree of access to equipment
d) the number of motors involved
e) the resistance of the circuit

c) degree of access to equipment

Low voltage systems may have an acceptable voltage variation of plus or minus


a) 10%
b) 5%
c) 1.5%
d) 7.5%
e) 12.5%

b) 5%

The ability of an electrical circuit to store a charge of
electricity even after the circuit is opened is termed


a) hysteresis
b) grounding
c) inductance
d) reactance
e) capacitance

e) capacitance

When working with high voltage systems, the minimum distance of approach should be


a) 1 metre
b) 5 metres
c) 2 metres
d) 3 metres
e) 0.5 metres

c) 2 metres

The best type of diagram for showing supply and distribution systems is the


a) riser diagram
b) one-line diagram
c) elementary diagram
d) connection diagram
e) terminal and connection diagram

b) one-line diagram

An electrical distribution system is composed of service, feeders and


a) secondary circuits
b) primary circuits
c) branch circuits
d) trunk circuits
e) tertiary circuits

c) branch circuits

The utility's responsibility will not go beyond the


a) first branch line
b) first overcurrent device
c) primary transformer
d) first trunk circuit
e) motor control centre

b) first overcurrent device

A power meter
a) reads the actual power consumed
b) does not require a multiplying factor
c) reads only a small percentage of the actual load
d) will calculate the actual cost of the power
e) does not take into account the system voltage

c) reads only a small percentage of the actual load

When AC action causes a counter current in a coil it is termed


a) self inductance
b) capacitance
c) hysteresis
d) current generation
e) electromagnetic induction

a) self inductance